Metallization Process Market Analysis | Size & Forecasts

Author: Ingrid

May. 20, 2024

Metallization Process Market Analysis | Size & Forecasts

Global Metallization Process Market Size

The global metallization process market is projected to grow at a CAGR of 6.4% from 2023 to 2028.

For more information, please visit what is metallization.

The process of applying a metal coating on another metallic or non-metallic surface is referred to as metallization. The coating may be made of metals such as zinc, gold, aluminium, or silver, depending on the desired outcome. Vacuum deposition is frequently used to achieve this process. The other frequent deposition techniques are sputtering, flash evaporation, induction evaporation, filament evaporation, and electron-beam evaporation. The simplest approach is filament evaporation, or known as resistive evaporation.

Rising consumer demand for processed and packaged food items, increasing need for food items with longer shelf lives, increasing demand for customer-friendly packaging, rising demand for metallized films from various end-use industries and shifting preference for aesthetically appealing products are some of the factors supporting the growth of the market.

The other driving factor of the market is the rising demand for products that are user-friendly and the increasing demand for preservation of food for extended period of time. The protection of food items from atmospheric elements is one of the major reasons why the market for metalizers in the food sector has been growing considerably well. Given their lighter weight, metallic polymers are often used in place of metal objects during the process. The market is accelerating due to the sharp rise in the number of food and pharmaceutical companies across the APAC economies like India, China, and Japan.

Due to the high awareness of sustainability and user-friendly food packaged products amongst consumers, there is a huge demand for metallization. For instance, Politech which is a global producer of cosmetic packaging has two plants to develop metallization technology and its entire product line is operated by adhering to sustainability guidelines. With this, the company has expanded its product portfolio using metallization process.

Global Metallization Process Market: By Process Type

The vacuum metalizing segment is expected to witness the largest share in the global metallization process market during the forecast period of 2023-2028. The vacuum metallization technique refers to boiling a specific metal in a vacuum chamber that further allows condensation. This technique has grown widely due to its aesthetic features and being cost-comparative as compared to other techniques. Vacuum metalizing is also less hazardous as it eliminates risky elements like chromium and cyanide, and is less harmful to the environment.

The zinc spraying segment is expected to grow the fastest during 2023-2028. Zinc spraying is extremely versatile and cost-effective as it prevents corrosion reaching the surface of the substrate. Zinc spraying can be achieved to any type of metal and this boosts the market during the forecast period.

Global Metallization Process Market: By Metal Type

The aluminum segment is expected to witness the largest share in the global metallization process market during the forecast period of 2023-2028. Aluminum offers strength, gives better lamination strength, and a glossy appearance to the products. Aluminum metal provides high conductivity and processability and offers better interconnections of metals, thus boosting the market during the forecast period.

The zinc segment is expected to grow the fastest during 2023-2028. Zinc metal is used in the metallization process in the packaging of snacks, frozen foods, sweets and pastries, and other food products. High-quality packaging features provided by zinc metal helps the product sustain harsh environmental and logistic related issues, and thus this metal is expected to grow the fastest during the forecast period. 

Global Metallization Process Market: By Industry

The food & beverages packaging segment is expected to witness the largest share in the global metallization process market during the forecast period of 2023-2028. The evolving lifestyles and hectic schedule of the working population is increasing the demand for flexible packaging products in the food market. As the cohort of the working population increases, the demand for packaged foods will increase further. Ready-to-eat meals and packed beverages offer convenience, portability, and longer shelf life to the products.

The construction segment is expected to grow the fastest during 2023-2028. The metallization process is widely used in civil construction, field-erected tanks, and tank construction. Metallization is offered in various shapes and sizes and for large structures in the construction sector. It is also extremely portable and thus the technique can be performed in various locations and for different construction sites. This flexibility of metalizing contributes substantially towards the growth of the market.

Global Metallization Process Market: By Region

The North American region is expected to have the largest share in the global metallization process market during the forecast period of 2023-2028. The high demand for packed food and beverages in this region, and dominant presence of the players are some of the factors supporting the dominant share of the market.

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Asia-Pacific is expected to grow the fastest during 2023-2028. The rapid expansion of the market in this region is due to the presence of several emerging companies and the rising demand for metallized processed end-products across industries such as food and beverage, personal care, and healthcare.

Furthermore, the significant increase in demand for lightweight, user-friendly, and simple-to-handle items is the main driver of Europe's high market share. The region's market is primarily driven by an increasing emphasis on sustainability, greater demand for products with longer shelf lives, higher standards of hygiene, and consumer demand for products that are simple to use.  

Global Metallization Process Market Share and Competitor Analysis

Surtech, THERMION, ALL, Hip Shing Poly-Bag Industrial Limited, DUNMORE, Politech, Metallisation Limited, Vivablast, Impact Coatings AB, Mythri Metallizing Pvt Ltd, The Griff Network, and T BAILEY, INC., among others are some of the key players in the metallization process market.

Please note: This is not an exhaustive list of companies profiled in the report.

Why You Should Opt for Metallized Zinc Coatings

Why You Should Opt for Metallized Zinc Coatings

There can be little doubt when it comes to the positive characteristics offered by galvanized steel. That’s why it’s used in numerous industries for countless components, parts, machines, products, etc. But what if you could create something that not only met the expectations that galvanized steel meets, but exceeds them? Metallized zinc coatings can do exactly that.

Coating with Metallized Zinc

Today, a superb alternative to galvanizing, and used to coat any metal, is something referred to as zinc metallizing. Superior to that of galvanized steel, metallizing creates a superior surface ideal for paint application. It also is corrosion resistant, cost-effective, and portable.

Zinc Metallizing at Work

This is how zinc metallizing works, in a nutshell:

To form a protective coating, zinc, as a molten metal, is applied to a different metal surface like steel or iron. Easier than galvanization, this procedure doesn’t use 800°+ heated liquid vats. A mere 420° heat is required for zinc metallizing. Ordinarily, with most treated metals, this will not promote melting.

Manufacturers offering galvanization services are few and far between because of, among other things, the equipment and excruciatingly high temperature needed. But, because zinc metallizing is far less troublesome, big jobs, small jobs, and everything in between are more easily accomplished.

Should You Use Zinc Metallizing?

The answer to this is quick and easy – yes. Here are some reasons why:

  • Exceptionally utilitarian for everything from construction equipment to kitchen equipment.
  • For food preparation, provides a surface that is FDA approved.
  • On items to be metalized, no limitation to the size.
  • Extremely cost-effective.
  • For items to be painted, a superior preparation surface is provided.
  • Metal products can be protected against corrosion.
  • Rather than waiting for a freight shipment, the process of zinc metallizing can be transported to your product because it is portable.
  • In place of galvanizing, zinc metallizing is the perfect alternative.

In some cases, zinc is also being combined with other metals for particular desired coatings. One such metallized coating is zinc-aluminum, which is 15% aluminum and 85% zinc, by weight. The two behaved so well together, that studies were done to see what kind of benefits could be achieved by their combination. The result was exceptional.

Use A & A Coatings for Your Thermal Spray Zinc Metallized Coatings

A & A Coatings has the experience and equipment necessary to enhance your project or product through the application of thermal spray zinc coatings. When it comes to the thermal spray coating industry, we have been at the forefront for over 70 years. We offer comprehensive services in addition to thermal spray such as machining, grinding, and lapping.

Our in-house capabilities include, but are not limited to:

  • handling equipment and hoists to 5 tons
  • sizable blasting booths
  • miscellaneous honing, drilling, and milling machinery
  • robotic equipment
  • arc spray equipment
  • hard facing equipment
  • metallizing equipment
  • HVOF equipment
  • a metallurgical lab
  • and much more

Contact one of the knowledgeable representatives of A & A Coatings today to find out how our coatings can reduce costs, help to eliminate downtime and maintenance, and generally improve your business’s bottom line.

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