What is the maximum span for a post tension slab?

Author: Polly

Jul. 15, 2024

Hardware

Post-tensioned Concrete Haunched Slab Bridge Standards

 

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Post-tensioned Concrete Haunched Slab Bridge Standards

 

Complete Phase 1 Report

 

for Standard Details

 

PT Slab sample details

 

Description

The Kansas Department of Transportation has developed standards for the design and construction of post-tensioned concrete haunched slab bridges. KDOT currently has standards for reinforced concrete haunched slabs from 12 m (39 ft) to 22 m (72 ft) center span range. Post-tensioned concrete haunched slabs standards will extend the span range capabilities of the shallow-depth slabs from 20 m (66 ft) to 28 m (92 ft), in addition to providing a high performance type bridge superstructure.

 

General Design

The slab bottom (soffit) has a parabolic profile with minimum depth at mid-span and maximum depth at pier. Longitudinal post-tensioning tendons are draped in a parabolic profile, which provide primary resistance to the loads. A nominal prestressing is provided in the transverse direction using straight tendons for distribution of loads and confinement. Nominal mild steel reinforcing is provided in both directions, at the top and bottom of slab, for temperature and shrinkage as well as to assist in the placement of the post-tension tendons.

 

Spans and Roadways

Four (4) span arrangements will be available in a continuous three (3) span configuration.

Group A:15 - 20 - 15 m (50-65-50 ft.)Group B:17 - 22 - 17 m (55-72-55 ft.)Group C:19 - 25 - 19 m (62-82-62 ft.)Group D:21.5 - 28 - 21.5 m ( 71-92-71 ft.)
Six (6) roadways will be available for each span group:

Six (6) roadways will be available for each span group:

 

8.6 m (28 ft.)   9.8 m (32 ft.)   11.0 m (36 ft.)   12.2 m (40 ft.)   40 ft. OS    13.4 m (44 ft.)

 

Dead Loads:

Concrete Dead Load = 22.8 kN / m3 ( 145 pcf)

Traffic Barrier Load = 4.0 kN / m ( 275 plf ) per rail

Future Wearing Surface = 1.2 kPa ( 25 psf )

 

Live Loads:

Live load design is accompanied by a corresponding allowable concrete tensile stress limitation.

3 * f'c^0.5 maximum tension for HL-93 Loads (LRFD).

The superstructure is designed to satisfy current AASHTO LFD (Load Factor Design) and the future AASHTO LRFD (Load Resistance Factor Design) design specifications.

 

Load Rating:

The goal of design load rating for the given span ranges, governed by the standard HS-20 Truck among all seven (7) Kansas load rating trucks, is 1.10.

The design of "larger" span groups C and D spans results in a minimum 1.10 rating for the HS-20 truck.

The design of "smaller" span groups A and B spans results in a minimum 1.10 rating for the HS-20 Truck for maximum positive and negative moments, and a minimum 1.05 rating for negative moment near mid-span of the exterior spans.

Load rating table shown on plans complies with HS-20 for Operating, Inventory and H.E.T. for operating.

 

Skews

An example of a 30 degrees skewed structure is available for download as reference material. Below is a partial list of considerations for skewed post-tensioned haunched slab bridges.

  • Longitudinal post-tensioning details are expected to be substantially unchanged.
  • Transverse post-tensioning details will require modifications to accommodate skew and potential conflict with rail post reinforcement.
  • Anchor end recess will also require special details to accommodate the skew.

 

Multi-span Applications

The current standards for post-tensioned concrete haunched slabs are limited to three (3) continuous span arrangement. Unlike the standards for the conventional reinforced concrete haunched slabs, post-tensioned concrete slab design cannot be extended to multi-span application in a straightforward manner. The additional length of tendons results in increased loss of prestress, which may require additional prestress. KDOT may, in the future, develop standards for multi-span applications. In any event, the maximum total length of post-tensioned concrete slab bridges, without introducing a strand splice or interior span joints, is expected to be about 180 m ( 600' ).

 

Availability

The standards are available in three components:

  1. The user's Manual - PDF file format
  2. Plan standards - Microstation ".dgn" drawing file format
  3. Project Special Provisions ( Construction specifications for post-tensioned concrete haunched slab bridges ) - Microsoft Word file format

 

Contact:

Kansas Department of Transportation
Bureau of Structures and Geotechnical Services
Dwight D. Eisenhower State Office Building
700 SW Harrison Street
Topeka, KS -
: 785-296-
Attention: Mr. Mark Hoppe, Bureau Chief
or Mr. John Jones, Assistant Bureau Chief

PB Booker Associates Inc. ( Consultant )
225 N. Market, Suite 350
Wichita, Kansas
: 316-263-
Attention: Mr. Raja Govindaswamy, P.E. - Engineering Manager

Maximum Pour size for PT slab?

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Maximum Pour size for PT slab?

Maximum Pour size for PT slab?

PSR_1

(Civil/Environmental)

(OP)

24 May 20 10:48

Hello everyone! A simple question abound the maximum allowed pour area for post tensioned slab and what maximum length is allowed for PT slabs without pour strip.

RE: Maximum Pour size for PT slab?

ooox

(Structural)

24 May 20 12:15

The maximum pour size is determined by site logistics how many concrete trucks the contractor can get to site before they need to stop. The maximum I've experienced is m3 in a day

For tendon lengths, about 30m for a band beam, 40m for a slab tendon. If you use double live end tendons you can go about double that, but pour sizes may become impractical. Minimum tendon length of about 6m, otherwise losses from wedge draw in become excessive.

RE: Maximum Pour size for PT slab?

rapt

(Structural)

24 May 20 21:39

999's numbers on tendon lengths would be for unbonded tendons. We would normally recommend about 25% less for bonded tendons due to the higher friction.

At 80m slab length you would need to look closely at shortening effects on columns near the edges and restraint effects on the slab.

RE maximum volume of pour, the pour size is also controlled by the surface area that needs to be finished. That would depend on local building practice.

RE: Maximum Pour size for PT slab?

ooox

(Structural)

25 May 20 15:08

RAPT,

I know I'm based on the US where unbonded tendons is common practice, however, based on the OP's previous posts I assumed he was referring to bonded tendons and so the maximum tendons length I provided were based on PTIA's 'Practical Pretress Detailing' - are you recommending the values in this document should reduced by 25%?

999

RE: Maximum Pour size for PT slab?

rapt

(Structural)

25 May 20 21:01

Yes, 40m single end stress and 80m double end stress is not recommended.

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