Oct. 28, 2024
Concrete Batching Plants are modern production facilities that produce concrete used in almost all construction projects with precise weighing and homogeneous mixing technology.
Concrete in Concrete Plants is produced as follows: High-quality concrete is produced by mixing the aggregate, cement, water and additives forming the concrete precisely in accordance with the predetermined production recipes and mixing them in the fast and high performance concrete mixers placed in concrete plants.
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When the concrete plants were first designed years ago, they were designed as stationary type. But over time and in parallel with the developing technology, stationary concrete plants have also developed greatly.
Stationary Concrete Plant generally consists of the following units:
1. Aggregate Bunker (unit where aggregate is stored)
2. Aggregate Weighing Conveyor (Unit where the aggregate weighed precisely weighed under the aggregate bunker)
3. Aggregate Transfer Conveyor or Aggregate Transfer Bucket (Unit that carries the weighed aggregate to the mixer)
4. Cement Silo (unit where cement is stored)
5. Cement Screw (unit that carries the cement from the cement silo to the cement scale)
6. Cement -Water-Additive Scales (units where cement, water and additive are weighed)
7. Mixer (a mixer in which the weighed materials are mixed homogeneously and quickly)
8. Main Chassis (The unit containing the mixer, cement-water-additive scales, has carrier legs under which a transmixer will enter.)
9. Control Cabinet and Computerized Fully Automatic Control System (Concrete is produced automatically according to the concrete recipes entered the system)
10. Air Compressor and Pneumatic Equipment (Produces compressed air required for the operation of the facility)
What are the Advantages of Stationary Concrete Plant?
Modern Stationary Concrete Batching Plants are designed by considering maximum capacity, high flexibility, efficiency and reliability in order to produce all kinds of high-quality concrete in series.
The advantages of Stationary Concrete Plant are:
1- High Production Capacity and High Performance (Wide concrete production ranges from 30 m³ / h up to 200 m³ / h with single mixer, concrete production capacity up to 400 m³ / h with double mixer)
2- High Configuration Flexibility (Thanks to its flexible structure, configuration options that can meet the needs of the user completely)
3- Special Settlement Opportunity Fully Compatible with the Installation Area (settlement alternatives that can fit different installation areas)
4- Durable and Long-Life Main Chassis and Aggregate Bunker Design (Robust construction, safe transportation, long life working and weighing minimizes vibrations and provides precise weighing)
5- Easy and Fast Maintenance Advantage (Wide maintenance platforms, easy and safe access to the main parts and weighing scales of the mixer, special scale solid upper platform)
6- Special Concrete Production Facility (RCC, concrete parquet, concrete pipe, prefabricated element production) 7- Age Type, Dry Type; Wet & Dry Type Concrete Production Facility
Use areas of stationary concrete plants
Ready-mixed concrete producers who manufacture concrete in their own facilities and sell it to other concrete users and construction companies generally prefer stationary concrete plants due to their advantages in mass production, high performance and high flexibility.
In addition, stationary concrete plants are mostly preferred in construction projects that require high quality concrete production such as roads, dams, airports and high quality concrete. In addition, Stationary Concrete Batching Plants are also used in applications that require special concrete production such as RCC (Cylindrical Compacted Concrete), concrete parquet, concrete pipe, prefabricated element production (prefabricated column and beam etc.) production, and hollow concrete floor production.
Stationary Concrete Plant Features
Thanks to its flexible structure, Stationary Concrete Plants offer configuration options that can meet the needs of the users completely and can be designed in a variety of ways.
In stationary concrete plants, aggregate is transported to the mixer level by means of aggregate transfer conveyor or aggregate bucket. Since the aggregate bucket can operate at a steeper angle, it is suitable in cases where the facility should fit in a less area. But generally, the aggregate is transported to the mixer level via the transfer conveyor. In facilities containing aggregate transfer conveyor, aggregate waiting bunker is placed on top of the mixer.
The aggregate required for 1 cycle continuously in the aggregate waiting bunker is kept ready to be sent to the mixer immediately. In this way, aggregate transfer and mixing processes can be separated and the total cycle time can be shortened and concrete production capacity can be increased.
Stationary Concrete Plants can be equipped with different types of mixers depending on the type of concrete to be produced. Single Shaft (Single Shaft) mixers 0,5 m³; 1, 0 m³; Twin Shaft Mixer (Double Shaft) with 2.0 m³ capacities, 1, 0 m³; 2.25 m³, 3.33 m³; 4.0 m³; With 5.0 m³ capacities;Planetary Mixers 0,5 m³; 1, 0 m³; It can be in 2.0 m³ capacities. Aggregate Bunker can be designed to store aggregates in different capacities per eye (15,20,25,30,40,50 m³) in a range of 3-4-5-6 meshes.
In some fixed concrete plant models, the main chassis (main chassis carrying the mixer) and aggregate bunker can be produced as hot dip galvanized due to its long service life, high durability and precise weighing advantages.
Better weighing accuracy can be achieved when the cement, water and additive weighing scales are placed on the separate weighing frame instead of being transported to the mixer body.
Stationary concrete plants, which are generally designed as wet type, can also be produced as dry type and wet & dry type. Double transmixer discharge possibility, additional weighing scales such as ice, mixrosilica, GGBS and many other options can be added to stationary concrete plants.
It is possible to produce concrete even at -30 ° C by adding special equipment required for working in winter conditions (complete closure of the facility with insulated sandwich panels, aggregate in-bunker steam system, steam generator, electric bunker overhead caps etc.) to fixed concrete plants.
In order to be shipped to overseas, stationary concrete plants are also designed for container transportation. While high capacity mixers are shipped with 40 'FR (Flat Rack), all other units can be shipped easily and economically with 40' OT (Open Top) Containers.
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Stationary concrete batching plant is fixed on a foundation. They consist of double shaft mixers that are designed to work at high efficiency, capability, and reliability. They are used for large-scale concrete production that requires high-quality concrete. Stationary concrete mixing production equipment is built to offer maximum production capacity and to work long hours. It is highly flexible and can be used for different projects &#; especially for massive infrastructure and precast concrete projects. The production capacity of stationary Ready mix concrete batching plant is larger than the mobile plant.
Concrete batching plants do not have a fixed/set price. The price of stationary concrete batching plants depends on the machinery, size, and model selected, and on customer specifications. The size of the equipment can vary depending on the amount of concrete to be used in the surrounding projects.
The concrete mixing plant can be customized to meet the needs of the customer based on their available land resources, the amount of material to be produced, and the customer&#;s budget.
While you are selecting a concrete batching plant, you have to determine the scale of your project and your financial capability.
Large stationary concrete batching plants are used for large-scale projects and are capital intensive. However, a small batching plant requires lesser capital investment and gives more flexibility, and is more convenient for smaller projects.
A stationary concrete batching station can be customized by our technical engineer to establish the perfect plant solution based on your vision, needs, and specifications. Stationary concrete batch plant inlcudes HZS60, HZS90, HZS120, HZS180, HZS240.
Capacity: 60m3/h
Mixing cycle: 60S
Concrete mixer: JS
Aggregate batching machine: PLD
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Capacity: 90m3/h
Mixing cycle: 60S
Concrete mixer: JS
Aggregate batching machine: PLD
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Capacity: 120m3/h
Mixing cycle: 60S
Concrete mixer: JS
Aggregate batching machine: PLD
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Capacity: 180m3/h
Mixing cycle: 60S
Concrete mixer: JS
Aggregate batching machine: PLD
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Stationary concrete plant mainly includes &#; mixing system, weighing system, conveying system, storing system, as well as a control system.
Most stationary concrete batch plants adopt a modular design for easy installation. They are mainly used by large-scale commercial concrete manufacturers and in large-scale engineering construction projects.
A stationary batching plant has the characteristics of
Related: Mobile Concrete Batching Plant
The various types of stationary RMC plants manufactured by the Luton Group with a production capacity of 60 &#; 240 m³/h are:
Wet Concrete Plant
A wet stationary concrete mixing plant combines all the necessary ingredients including water for the production of concrete. The produced concrete is then loaded on the truck mixer to be transported to the site.
Dry Concrete Plant
In a dry stationary concrete mixing plant, all necessary ingredients except water is combined. Water is then fed into the mixing tank and the process of material mixing takes place or is completed in the mixer tank during transportation. The dry concrete plant does not have a mixer.
Hopper Type Concrete Batching Plant
The skip hopper stationary batching plant occupies a very small area, can be installed in a short time, and is easy for relocation.
If you are looking for more details, kindly visit mini concrete batching plant.
Belt Type Concrete Batching Plant
The belt type stationary batching plant has a large-scale concrete production capacity and consumes less power.
Fully Automatic Concrete Batching Plant
The fully automatic drum mixing station adopts uninterrupted continuous production. They are designed to feed and discharge at the same time.
Batch Type Concrete Plant
The forced intermittent mixing station is equipped with a double horizontal shaft main mixing machine. This makes the stirring of concrete more uniform.
According to the number of mixing hosts, it can be divided into single-host mixing station and double-host mixing station.
The forced intermittent mixing station is used for batch production of concrete. Once the mixing of a batch of concrete is completed, the discharge port is opened and the concrete produced is discharged. After the product is discharged, the discharge port is closed.
On completion of a batch of concrete, the production of the next batch begins.
Related: Wet Stationary Concrete Mixing Plant
FAQ
The stationary mixing plant refers to a mixing plant that is fixed on a foundation. The stationary plant adopts a modular and easy-to-splice design. During the construction process, the plant needs to be fixed to a particular location.
On the other hand, a mobile mixing plant refers to a mixing plant that is movable/mobile. It is opposite to a fixed mixing plant.
There are two types of mobile mixing plants: towable and towed.
Traction mobile mixing plant: The traction chassis consists of a complete front and rear axle, and often requires a vehicle to tow them. They are mostly used in small or medium-sized projects such as the construction of foundations, sidewalks, or even for building repair projects.
Towed mobile mixing plant: This has only the rear axle, and the front end is placed on the saddle bridge of the tractor.
The stationary mixing plant has the characteristics of:
The mobile mixing plant has the characteristics of:
The fixed mixing plant requires the construction of a fixed foundation, which makes the cost relatively high. Also, the disassembly is relatively time-consuming and laborious, which also contributes to the overall cost.
On the other hand, mobile concrete mixing plants do not require a fixed foundation. It can be easily mounted on a temporary steel structure foundation. Hence, the cost is lower than the cost of fixed mixing plants.
The stationary mixing station is suitable for large-scale engineering construction projects. Commercial concrete manufacturers and concrete component-related manufacturers mainly use stationary concrete mixing plants.
Mobile concrete mixing plants are commonly used in various small and medium-sized temporary construction projects. They can also be rented for use by small-scale business organizations and for temporary projects.
With the constant upgrade in technology, mobile concrete mixing plants have become the best choice for the construction of highways, bridges, ports, hydropower, and other construction engineering projects.
Related: Twin Shaft Mixer Batch Plant
Stationary concrete batch stations are the preferred choice for ready-mix concrete producers who manufacture concrete in their own facilities and sell it to other concrete users and construction companies.
The capability of this equipment to mass-produce, exhibit high performance, and possess high flexibility gives it an edge over mobile concrete batch plants.
In addition, stationary concrete plants are mostly preferred in construction projects that require high-quality concrete production in large quantities. They are widely used in projects such as roads, dams, and airports.
Stationary concrete batching plants are also used in applications that require special concrete production &#; such as RCC (cylindrical compacted concrete), concrete parquet, concrete pipe, prefabricated element production (prefabricated column and beam, etc.), and hollow concrete floor production.
The Luton Group is a leading manufacturer of concrete batching plants. We export concrete mixing station plants with a production capacity up to from 25m3/h to 200m3/h. We offer concrete batching plants for customers who are looking for a piece of simple yet reliable equipment.
Our equipment is built by using the best quality materials, which will provide top-notch work performance for many years.
Our stationary concrete batching plant can be customized according to the customer&#;s specifications. All you need to do is tell us your requirements, and we will provide the best model, equipment, and configuration to choose from.
Our professional engineers and the after-sales team will provide all-round support to our customers any day and any time.
If you would like to know more about our company and our products, do not hesitate to contact us. We are here at your service, and would love to hear from you.
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