Oct. 07, 2024
Hardware
In the 21st century, one of the main challenges is to develop new construction methods that are respectful towards the environment. That is why geosynthetic fabrics, along with other material elements, can create significant synergies when it comes to the rational use and preservation of nature. In these regards, geogrids are one of many materials within the geosynthetics range that consist of a 3D cellular system. Their honeycomb shaped 3D structures are filled with earth, gravel or a top soil layer.
Geogrids can withstand both lengthwise and lateral confinement pressure, representing a huge quality improvement when compared to other stabilisation methods. This material has been designed to mitigate the negative effects of surface water and wind erosion, particularly when applied to embankments and slopes. This is achieved by the cell walls that allow for the draining of water and wind over the surface. Furthermore, when filled with topsoil, geogrid cells will enable hydro-seeding while protecting any roots that may be formed.
This type of geosynthetic material is manufactured from polypropylene and polyethylene to be used for further ground load support. Therefore, it is intended to control surface erosion, since it can eliminate the effects caused by elements such as water and wind while stabilising the ground through its load supporting features and solving issues such as draining, cladding and reinforcement of canals.
Below are the main geogrid applications
In this case, geogrids can either retain rainwater or delay their flow along the slope. Therefore, they eliminate the appearance of rutting, one of the main causes behind the effects of erosion. On the other hand, their honeycomb shaped mesh structure facilitates water retention, thereby promoting root growth.
During any canalisation building works, rockfill dams are often installed on canal banks as an anti erosion method. However, using geogrids can provide further advantages and solutions when compared to these traditional methods. With these geogrids, you can provide a flexible structure that retains concrete in steep gradient canal banks. In this case, the cells create small concrete blocks that can adjust to any surface irregularities without resulting in cracking.
With the installation of geogrids, we can efficiently reduce the amount and quality of aggregate required to stabilise low bearing capacity grounds. By using our geogrids you can prevent the aggregate from being shifted by applied loads. Since the cells comprising the material are connected to each other, any applied loads are distributed among wider areas. In this case, the potential savings in aggregate material and their transportation make geogrids a highly recommended option in terms of both value for money and efficiency.
Geogrid are designed for installation on steep gradient slopes. In most cases, the material used to fill the geogrids shall be readily available in the area where it is to be installed, i.e., topsoil, thereby providing the wall with a friendlier aspect while reducing external water flow.
For further information do not hesitate to contact us. You can also download our ebook &#;Polyethilene Geocells&#;: a practical guide for you to learn all the details about the innovative system of geocells and their applications in the reinforcement and stabilization of land to prevent erosion and increase its bearing capacity.
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Geogrids is geosynthetic materials used as reinforcement in construction works. Types of geogrids, its functions and applications in construction works are discussed. Geogrids can be categorized as geosynthetic materials that are used in the construction industry in the form of a reinforcing material. It can be used in the soil reinforcement or used in the reinforcement of retaining walls and even many applications of the material are on its way to being flourished. The high demand and application of Geogrids in construction are due to the fact that it is good in tension and has a higher ability to distribute load across a large area.Geogrids is geosynthetic materials used as reinforcement in construction works. Types of geogrids, its functions and applications in construction works are discussed. Geogrids can be categorized as geosynthetic materials that are used in the construction industry in the form of a reinforcing material. It can be used in the soil reinforcement or used in the reinforcement of retaining walls and even many applications of the material are on its way to being flourished. The high demand and application of Geogrids in construction are due to the fact that it is good in tension and has a higher ability to distribute load across a large area.
The geosynthetic material, geogrids, are polymeric products which are formed by means of intersecting grids. The polymeric materials like polyester, high-density polyethylene and polypropylene are the main composition of geogrids. These grids are formed by material ribs that are intersected by their manufacture in two directions: one in the machine direction (md), which is conducted in the direction of the manufacturing process. The other direction will be perpendicular to the machine direction ribs, which are called as the cross-machine direction (CMD).
Fig. Geogrid's rib formation in machine and cross machine directions of manufacturing process
These materials form matrix structured materials. The open space, as shown in the above figure, due to the intersection of perpendicular ribs are called as the apertures. This aperture varies from 2.5 to 15cm based on the longitudinal and transverse arrangement of the ribs. Among different types of geotextiles, geogrids are considered stiffer. In the case of geogrids, the strength at the junction is considered more important because the loads are transmitted from adjacent ribs through these junctions. Many manufacturing choices are available for ribs. Here we are going to discuss three most used method of manufacturing of geogrids:These materials form matrix structured materials. The open space, as shown in the above figure, due to the intersection of perpendicular ribs are called as the apertures. This aperture varies from 2.5 to 15cm based on the longitudinal and transverse arrangement of the ribs. Among different types of geotextiles, geogrids are considered stiffer. In the case of geogrids, the strength at the junction is considered more important because the loads are transmitted from adjacent ribs through these junctions. Many manufacturing choices are available for ribs. Here we are going to discuss three most used method of manufacturing of geogrids:This manufacturing method of geogrids involves extrusion of a flat sheet of plastic into the desired configuration. The plastic material used may be high-density polypropylene or high-density polyethylene. Already set punching pattern is placed over the sheet to make holes for the formation of desired grids. The punching of a pattern of holes would result in the formation of so-called apertures. Next step involves the development of tensile strength, by stretching the material to both longitudinal and transverse direction. A figure representing an extruded Geogrid is shown below.
Fig. A Geogrid manufactured from the method of extrusion
In this method of Geogrid manufacture, single yarns of polyester or polypropylene material undergo either knitting or weaving to form flexible junctions forming apertures. These materials are recommended to have high tenacity, to give the Geogrid the final desired property. The product is bought into the market by giving them an additional coating of either bituminous material or a polyvinyl chloride or a latex. This choice varies with the manufacturer of geogrids.
Fig. A Geogrid sample manufactured by knitting
This is recently developed a method by Secugrid manufactures. The method involves the extrusion of flat polyester or polypropylene ribs by passing them through rollers as shown in the figure below. These are done in automated machines that run at different speeds, enabling stretching of ribs and increasing their tenacity.
Fig. The stretching of ribs through extrusion process
As shown in the figure below, the ribs obtained are sent to the welding section through either side. One in the machine direction and other in the perpendicular direction. Forming a high-quality Geogrid.As shown in the figure below, the ribs obtained are sent to the welding section through either side. One in the machine direction and other in the perpendicular direction. Forming a high-quality Geogrid.
Fig. The welding of the ribs forming apertures
The geogrids serve the function of holding or capturing the aggregates together. This method of interlocking the aggregates would help in an earthwork that is stabilized mechanically. The apertures in geogrids help in interlocking the aggregates or the soil that are placed over them. A representation of this concept is shown below.
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Fig. A representation of Geogrid Confining the aggregates
The geogrids as mentioned above helps in redistribution of load over a wider area. This function has made theThe geogrids as mentioned above helps in redistribution of load over a wider area. This function has made the pavement construction more stabilized and strong. It has the following functional mechanisms when applied for pavement construction:This mechanism is based on the concept of vertical stress distribution. This vertical stress is from the deformed shape of the membrane as shown in the figure below. This mechanism was initially considered as the primary mechanism. But later studies proved the lateral restraining mechanism is the major criteria that must be taken into consideration.
Fig. Mechanism for Improved Bearing Capacity
One of the main mechanism happening after Geogrid installation in pavement is the reduction in lateral movement of theOne of the main mechanism happening after Geogrid installation in pavement is the reduction in lateral movement of the aggregate . This would result in the elimination of stresses; that if exists would have moved to the subgrade. The Geogrid layer possesses sufficient frictional resistance that opposes subgrade lateral movement. This mechanism hence improves the bearing capacity of the layer. Reduction of outward stresses means inward stresses are formed, which is the reason behind the increase in bearing capacity.The stresses produced by means of the wheel loadings coming over the pavement results in the lateral movement of the aggregates. Which in turn affects the stability of the whole pavement arrangement. The Geogrid act a restraint against this lateral movement.Based on the manufacturing process involved in geogrids it can be ofBased on which direction the stretching is done during manufacture, geogrids are classified asThese geogrids are formed by the stretching of ribs in the longitudinal direction. So, in this case, the material possesses high tensile strength in the longitudinal direction than on the transverse direction.Here during the punching of polymer sheets, the stretching is done in both directions. Hence the function of tensile strength is equally given to both transverse and longitudinal direction.
Fig. Uniaxial and Biaxial Geogrids manufactured by the method of extrusion
The usage of geogrids in retaining wall construction is in the area of soil backfills. Holding the soil together will help in a stable retaining wall construction. The soil structural integrity can be increased by reinforcing it by geogrids. This help in confining backfill as well as help in distributing the loads. The geogrids solve the problems with soft backfill or sloping ground.
Fig. A Typical Arrangement of Geogrids in Retaining Walls
The increase in the length of geogrids will help in increasing the mass of the structure. This helps in building taller walls. The concept means the geogrids will make the whole unit to behave as a single mass. The minimum height from which the geogrid laying has to start depends upon the soil type, the extent of pressure the wall is subjected to from the backfill and other factors.The increase in the length of geogrids will help in increasing the mass of the structure. This helps in building taller walls. The concept means the geogrids will make the whole unit to behave as a single mass. The minimum height from which the geogrid laying has to start depends upon the soil type, the extent of pressure the wall is subjected to from the backfill and other factors.The geogrid retaining wall system has certain unique characteristics that differ when compared with the traditional retaining wall construction, like a concrete retaining wall and gravity retaining walls.
Fig. A completed Geogrid Retaining Wall
The geogrid reinforced retaining wall construction gain the following characteristics:Geogrids can be used to stabilize the soil below the foundation mainly in the shallow foundation. To know that the modes of failure under the reinforced soil foundation has to be understood.The figure below shows an arrangement of geogrid layer below a rectangular foundation. Let us consider the dimension of foundation be B x L and that of geogrid layer be b x l (in the width x length form as shown in the figure below). As shown in figure, 'h' is the distance between each geogrid layer. The first geogrid layer is placed at a height 'u' below the ground level. If there are 'N' layers of geogrid reinforcement, the total depth of the geogrid can be given by the equation
d = u + (N - 1) h --> Equation-1
Fig.1: Cross section and top plan of a rectangular foundation supported over a Geogrid reinforced soil
The figure-2, below show a general relation between the load and the settlement caused for a foundation under two cases:The figure-2, below show a general relation between the load and the settlement caused for a foundation under two cases:The effect of reinforcement can be measured in terms of bearing capacity ratio (BCR). The bearing capacity ratio is formed with the help of the ultimate bearing load capacity at a given maximum settlement. Say BCRbe the bearing capacity ratio when measured in terms of ultimate load. Then from the figure below
BCRU = qu(R)/qu &#;> Equation-2
If BCRS is the bearing capacity ratio at a given settlement . Let it be Se, thenIf BCRis the bearing capacity ratio at a given settlement . Let it be S, then
BCRS = qR/q --> Equation-3
Fig.2: Load-settlement Curve for a foundation that is supported with reinforced and unreinforced soil
Fig.3: The variation of ultimate bearing capacity with the u/B ratio
The figure 3, above shows the variation of bearing capacity with the variation of u/B ratio. It is seen that BCRu is maximum at a value of u/B > (u/B)cr. At a value say (u/B)max, the BCRu value is lower. The first range is said as zone-1, the range between (u/B)cr and (u/B)max is called as zone-2, the range for u/B > (u/B)max is zone 3. Figure 4 and 5 shows the respective failure surface for zone 1,2 and zone 3 respectively.The figure 3, above shows the variation of bearing capacity with the variation of u/B ratio. It is seen that BCRu is maximum at a value of u/B > (u/B)cr. At a value say (u/B)max, the BCRu value is lower. The first range is said as zone-1, the range between (u/B)cr and (u/B)max is called as zone-2, the range for u/B > (u/B)max is zone 3. Figure 4 and 5 shows the respective failure surface for zone 1,2 and zone 3 respectively.
Fig.4: Zone-1 and Zone-2 conditions
Fig.5: Failure surface in Zone 3
It can be generalized that under the zone 1, the increase in the bearing capacity ratio is due to the most confining pressure of the geogrid layers. The zone 3 have a lower bearing capacity, as it acts as semi-rigid in nature.It can be generalized that under the zone 1, the increase in the bearing capacity ratio is due to the most confining pressure of the geogrid layers. The zone 3 have a lower bearing capacity, as it acts as semi-rigid in nature.The Geogrid construction in pavement construction have following features:
Fig.6: Laying the Geogrids over leveled soil sub-base as reinforcement
Fig.7: Placing Aggregates over the Geogrid layer
Fig.8: Final Compacted and rolled
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