What are the 2 types of pressure check valves?

Author: Liang

Jul. 29, 2024

Pros and Cons of 2 Check Valves Types - Crane Engineering

One of the most essential valves in water and wastewater pumping systems is the check valve. Its purpose is to automatically open while pumps are running, and return to the closed position to prevent reverse flow when the pumps are not in operation. These valves help minimize energy consumption and protect the pumping system from pressure surges and damage from reverse flow.

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Selecting check valves for a process is like selecting hardware for new cabinets. Once you decide on a knob or a handle, there's a multitude of styles, colors, and price points to consider beyond that. Same with check valves. It's pretty clear the process you're working on requires a check valve, but which one? Each style of check valve is designed to meet a certain need. Here's the pros and cons of two different styles of check valves, the lift check and swing check.

Lift Check Valves

Lift check valves are commonly used in high-rise buildings, industrial and power plant applications, and water and wastewater applications. They have no external moving parts and are known to be economical and reliable. Over time, these types of valves can have high energy costs because the disc remains in the flow stream during operation.

Silent Check Valve

Silent check valves are known for their quiet closure. Flow pushes the disc to allow forward flow. When the pump is stopped, a compression spring pushes the disc into the seat before flow reverses, hence the silent closure.

This type of check valve is most commonly used in clean water applications with high head.

Nozzle check valves are very similar to the silent check valve, are meant for high pressure, industrial and power applications.

Ball Check Valve

Ball check valves are commonly used in water and wastewater applications. They have very simple operation, and are compact and economical too. These valves feature a rubber coated ball that moves in and out of the seat as flow moves forward and reverse.

Because the ball has a long way to travel when the pump shuts off, these valves have a high tendency to slam in high head applications.

Swing Check Valves

Swing checks are certainly some of the most common check valves used in water and wastewater pumping systems. They're readily available and relatively low cost. They're also automatic, requiring no external power source, guided only by the direction of flow.

These valves can come in a few different configurations, operating in the same basic way.

Dual-Disc

This check valve features a wafer body design and two D-shaped discs that rotate out of the way as flow enters the valve. It has good non-slam characteristics, but is not recommended for wastewater applications. It is also susceptible to vibration and wear.

Traditional Swing Check

Everyone knows this one, right? It's definitely the most common check valve in water and wastewater applications. This type of valve usually has metal or resilient seats and a 60-90 degree swing. This valve has a tendency to slam, however, due to the long stroke, friction in the packing, and inertia of the disc.

Air cushions are sometimes employed to help alleviate the slamming. Though some believe that a lever and spring is a better accessory as they allow the valve to close faster.

Tilted Disc Check Valve

The difference between the tilted disc check valve and the traditional swing check valve is that flow is allowed to pass on both sides of the disc. Because of this, it allows for extremely low head loss.

This valve is not recommended for wastewater applications because pins that extend into flow stream tend to collect debris. Clean water or treated effluent are best for this valve.

Do you have the right type of check valve for your application? Could there be a better one? Always discuss changes to your pumping system with an engineer who is well versed in all types of check valves. They may be able to help you find a valve that slams less or could even be more energy efficient.

Not sure if you should change up your check valves? Ask us about it! We gladly provide technical assistance to businesses and municipalities in Wisconsin, Minnesota, Illinois, and upper Michigan.

 

8 Different Types of Check Valves and Applications

The check valve is the unsung hero in any plumbing system that keeps things running smoothly. These small but mighty components ensure that water or gas flows in one direction, preventing backflow that could lead to costly or dangerous issues.

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While it might seem like a simple piece, there are various types of check valves, each designed for specific needs and applications. In this guide, we will walk you through eight different types of check valves, helping you understand their unique functions and where they are most effectively used.

Types of Backflow Valves and Ways to Choose

The significance of backflow valves cannot be overstated in the intricate domain of fluid control systems. These specialized valves serve as a protective barrier against the undesirable reversal of fluid flow, thereby ensuring the integrity and safety of the entire system.

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The choice of a backflow valve is not merely a matter of plug-and-play, it demands a nuanced understanding of the operational requirements of your system, fluid dynamics, and potential risk factors.

1. Lift Check Valves

Among check valves, the lift check valve stands as a paragon of efficiency and versatility, particularly in high-pressure environments. Characterized by a guided disc and a seating arrangement akin to globe valves, this valve type offers three distinct body patterns&#;horizontal, angle, and vertical.

The disc, often shaped as a piston or ball, is lifted by the upward flow, allowing fluid passage. Gravity and backflow synergistically force the disc to seal the seat upon flow cessation or reversal, thereby preventing backflow. Notably, lift check valves are prevalent in high-rise buildings, industrial plants, and water treatment facilities, offering a blend of reliability and economic viability.

2. Piston Check Valves

The piston check valve, also known as a plug check valve, epitomizes precision control in fluid management systems. This valve type offers an extra layer of security through an optional spring mechanism, operating through the linear motion of a piston within the valve chamber.

The spring ensures the valve remains closed when not actively engaged, minimizing the risk of accidental backflow. The piston&#;s design and the spring&#;s tension are meticulously calibrated to respond to specific flow pressures, making this valve type highly adaptable.

Piston check valves are commonly employed in systems requiring rapid flow changes and offer a robust solution for maintaining unidirectional fluid flow.

3. Ball Check Valves

The ball check valve operates on a principle of elegant simplicity, utilizing gravity as its primary control mechanism. A ball is strategically positioned within the valve chamber to obstruct or permit fluid flow. The ball is lifted when the system pressure escalates, allowing unidirectional flow.

Conversely, gravity pulls the ball back into its seat as the pressure diminishes, effectively sealing the system against reverse flow. This type of check valve offers a broad spectrum of material and style options, making it versatile for various applications. Renowned for its low maintenance and high reliability, the ball check valve is indispensable in fluid control systems.

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4. Swing Check Valves

The swing check valve serves as an example of automated efficiency in fluid control systems. This valve type, employing an internal disc, capitalizes on fluid pressure to regulate flow.

As fluid courses through the system in the intended direction, the pressure propels the disc to open, facilitating flow. Conversely, when the pressure wanes, the disc swings back into its closed position, thwarting any potential backflow.

Particularly well-suited for applications with high solid content and fewer on/off cycles, swing check valves offer a cost-effective solution without compromising performance. Their automatic operation eliminates the need for external power, making them an eco-conscious choice.

5. Butterfly Check Valves

The butterfly check valve, often called a dual-plate or split-disc check valve, is a marvel of engineering ingenuity. Designed with two semi-circular discs that converge at the centerline during forward flow, this type of backflow valve offers an unparalleled blend of lightweight construction and compact design.

Ideal for low-pressure liquid and gas systems, its unique structure reduces installation and maintenance costs, making it a financially savvy choice. The dual plates of the valve swiftly open to allow fluid passage and snap shut upon flow reversal, ensuring a secure seal. With its space-efficient design and cost-effectiveness, the butterfly check valve is a go-to for modern fluid control systems.

6. Stop Check Valves

The stop check valve is a hybrid marvel, ingeniously combining the features of a globe valve and a check valve into a single, multifunctional unit. This valve can serve as a flow regulator or backflow prevention mechanism, offering unparalleled versatility.

Unique to the stop check valve is its external control mechanism, which allows for manual operation. It is popular in high-stakes environments like power plants and boiler systems. Its dual functionality enables it to adapt to varying operational needs, providing both isolation and backflow prevention. The stop check valve is an unmatched solution for those seeking a versatile, reliable, and highly controllable valve option.

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7. Spring-Loaded Check Valves

The spring-loaded check valve is a paragon of precision engineering designed to preemptively thwart backflow and mitigate hydraulic shock, commonly known as water hammer.

This valve type incorporates a spring mechanism that assists in its rapid closure, ensuring the valve shuts before fluid flow reverses. The spring-loaded design allows for installation in any orientation, offering unparalleled flexibility.

Whether in-line or Y-shaped configuration, the valve&#;s spring ensures a secure seal, making it an indispensable asset in fluid process systems. For those searching for a valve that offers both reliability and adaptability, the spring-loaded check valve is the epitome of fluid control excellence.

8. Wafer Check Valves

The wafer check valve is a compact powerhouse, ingeniously designed with two half-circle disks that fold together to allow forward flow and retract to prevent backflow. This valve&#;s slim profile makes it an ideal choice for systems where space is premium.

Despite its minimalistic design, the wafer check valve offers robust performance, operating efficiently even at low-pressure differentials. Its unique construction allows it to fit snugly between a set of flanges, providing a secure seal without the bulk of traditional check valves. The wafer check valve is a prime choice if you seek a streamlined yet highly effective valve solution.

Backflow Testing and Prevention Services

The staff at Horizon are a beacon of unparalleled expertise and reliability in the plumbing industry. Our team of skilled plumbers in Pottstown, PA offer remarkable backflow testing and repair services for homes. Horizon provides comprehensive solutions beyond mere compliance, ensuring the sanctity of your water supply.

Our plumbing services encompass meticulous backflow testing, precise repairs, and the installation of state-of-the-art backflow preventers. Available 24/7, our plumber&#;s commitment to safeguarding your plumbing system is unwavering. We also offer other local plumbing services including drain cleaning, sewer camera inspections, water heater repair, and sink installation.

When it comes to entrusting the integrity of your water flow, Horizon is not just an option, it&#;s the definitive choice for peace of mind. Our professionals take the guesswork out of plumbing repairs and issues. Give our technicians a call at 1-800-642- to receive assistance with a water flow issue in your house.

Contact us to discuss your requirements of Valve Test Bench Manufacturer. Our experienced sales team can help you identify the options that best suit your needs.

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