Jan. 13, 2025
Machinery
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01.
This standard specifies the terms and definitions of
This standard applies to liquid food equipment
02.
The clauses in the following documents become clauses of this standard through reference in this standard. For dated references, all subsequent amendments (excluding errata content) or revisions do not apply to this standard. However, parties to agreements based on this standard are encouraged to study whether the latest versions of these documents can be used. . For undated references, the latest edition applies to this standard. [1]
GB/T .2 Microbiological inspection of food hygiene Determination of total bacterial count
GB/T .3 Microbiological Examination of Food Hygiene Determination of Coliforms
GB/T .4 Food Hygiene Microbiological Inspection Salmonella Inspection
GB/T .5 Microbiological inspection of food hygiene Shigella inspection
GB/T .10 Food Hygiene Microbiological Examination Staphylococcus aureus Examination
GB/T .11 Food Hygiene Microbiological Test Hemolytic Streptococcus Test
GB/T .15 Microbiological Examination of Food Hygiene-Mold and Yeast Counting
GB .1- Safety of Machinery Electrical Equipment of Machinery Part 1: General Specifications (IEC -1: , IDT)
GB/T .11 Standard Test Method for Drinking Water-Disinfectant Index
GB .1 Hygiene Standard for Detergents for Food Tools and Equipment
GB .2 Hygienic Standard for Detergents and Disinfectants for Food Tools and Equipment
GB Sanitary Standard for Disinfection of Food (Drinking) Utensils
GB Food Machinery Safety and Hygiene
GB Safety of Machinery Hygienic requirements for mechanical design (GB -, ISO :, MOD)
JJF Quantitative Packaging Commodities Net Content Measurement and Inspection Rules
Technical Specification for Disinfection ( edition of the Ministry of Health of the Peoples Republic of China)
03.
The following terms and definitions apply to this standard. [1]
Foods that can flow in pipes, such as liquids, liquids with particles, and slurries.
Pack and seal sterilized liquid food in sterilized or unsterilized containers, and use refrigeration to keep liquid food fresh and hygienic during the shelf life.
The sterilized liquid food is packaged and sealed in a sterilized container under aseptic conditions, so that the food can be transported and stored at room temperature during the shelf life.
Cool the sterilized liquid food to 83°C-95°C, fill and seal it into the container, and keep it for a certain period of time, in order to kill the microorganisms in the container and on the top cover, so that the food can be transported and stored at room temperature during the shelf life storage.
According to the principle of microbial fence technology and HACCP management system, use clean filling equipment and fill the sterilized qualified materials into clean packaging containers in a clean filling environment to prolong the shelf life of the product.
Note 1: The principle of microbial fence technology is to scientifically and rationally combine different fence factors that affect the survival of microorganisms in food to inhibit the microorganisms that cause food spoilage from different sides to ensure the hygiene and safety of food.
Note 2: HACCP is the abbreviation of Hazard Analysis Critical Control Point, which is translated as Hazard Analysis and Critical Control Point in Chinese. It is a preventive technical management system to ensure food safety.
Breakdown due to mechanical and electrical failures of equipment or other reasons such as rupture and blockage of packaging materials and packaging containers.
The packaged liquid food does not contain pathogenic bacteria and microorganisms that can proliferate at room temperature.
Except for alcoholic beverages, sterilized liquid foods with an equilibrium pH value greater than 4.6.
Liquid food with an equilibrium pH value of less than or equal to 4.6 after sterilization.
In sampling inspection, the lower limit of batch quality that is considered unacceptable.
The quality of a single submitted inspection lot (expressed as a percentage of nonconforming products or the number of nonconforming products per 100 units).
04.
See Appendix A for the division basis.
05.
Table 1 The total number of bacteria and the number of spores in the liquid food
ItemPackaging Equipment CategoryOrdinary packaging equipmentFresh-keeping packaging equipmentHot Filling EquipmentUltra clean filling equipmentAseptic Packaging EquipmentTotal number of bacteria/(CFU/mL)1×10^51×10^51×10^52×10^5Total Bacillus/(CFU/mL)5×10^2
06.
Table 2 Microbial indicators
ItemPackaging Equipment CategoryOrdinary packaging equipmentFresh-keeping packaging equipmentHot Filling EquipmentUltra clean filling equipmentAseptic Packaging EquipmentMicrobial indicatorsAccording to the hygienic standards of the corresponding packaged productsAccording to the hygienic standards of the corresponding packaged productscommercial sterilecommercial sterilecommercial sterileRQLSample size for total colony determination33Sample Size for Coliform Determination33Sample size for pathogen testingSample size for mold and yeast enumeration33Ac, Re in the above four determinations0,10,10,10,10,1Sample size for microbial proliferation countsAc, Re when counting microbial proliferation1,21,21,2
07.
Use a balance to weigh each packaged product (box, bag, bottle, etc.) in the sample. The unit product below 1kg is accurate to 1g, and the unit product above 1kg is accurate to 2g. The measured mass is minus the packaging used for each unit product. The average mass of the material is the net weight of the packaged product. [1]
The net weight of the unit product divided by the average density of the packaged liquid food is the net content marked by volume.
The filling accuracy inspection method is carried out in accordance with the corresponding equipment standards and the provisions of JJF .
Carry out according to GB/T .2.
Carry out according to GB/T .3.
Carry out according to GB/T .4.
Carry out according to GB/T .5.
Carry out according to GB/T .10.
Carry out according to GB/T .11.
Carry out according to GB/T .15.
Related links:If you are looking for more details, kindly visit Corrosive Chemical Liquid Filling Machine.
Microbial proliferation testing of liquid foods packaged in aseptic packaging, hot filling and ultra-clean filling equipment.
Table 3 Incubating conditions of the samples
Types of liquid foodInsulation conditionstemperature/time/dlow acid food36±17acidic food30±17
08.
09.
1. Table 1 shows the supporting requirements and sterilization efficiency (SE) requirements of various types of equipment.
ProjectPackaging Equipment Category Ordinary packaging equipmentFresh-keeping packaging equipmentHot Filling EquipmentUltra clean packaging equipmentAseptic Packaging EquipmentSupporting sterilization systemPasteurization or UHTUHT or otherPasteurization or UHTUHTSterilization Efficiency (SE)1-5 or 5-9559
Sterilization efficiency calculation formula:
SE=log (total number of microorganisms before sterilization/total number of microorganisms after sterilization)
2. Table 2 gives the basic technical requirements that all kinds of filling equipment should have
Table 2 Basic technical requirements for various types of filling equipment
ProjectPackaging Equipment CategoryOrdinary packaging equipmentFresh-keeping packaging equipmentHot Filling EquipmentUltra clean filling equipmentAseptic Packaging EquipmentPackaging Handlingno treatmentNo treatment or UV sterilizationCleaning or sterilizing agent sterilizationTreated with peroxides, chlorine-containing compounds or saturated steam, SE3Treated with peroxides, chlorine-containing compounds or saturated steam, SE 5Pre-sterilization in the filling areawithoutwithoutwithoutTreated with peroxides, chlorine-containing compounds or saturated steam, SE3Treated with peroxides, chlorine-containing compounds or saturated steam, SE 5Liquid food delivery piping and valve handlingwithoutwithoutwithoutSE3SE5
2. Table 2 gives the basic technical requirements that all kinds of filling equipment should have
Table 3 Requirements for equipment cleaning and sterilization
projectPackaging Equipment CategoryOrdinary packaging equipmentFresh-keeping packaging equipmentHot Filling EquipmentUltra clean filling equipmentAseptic Packaging Equipmentfilling areamanualmanualManual or COP (including chemical treatment)COP+SOPCOP+SOP, SE5sterile air systemWithoutWithoutWithoutPipes and nozzles extending into the filling area are treated with steam or hydrogen peroxide vapor, SE5Pipes and nozzles extending into the filling area are treated with steam or hydrogen peroxide vapor, SE5Material conveying system (filling head, channel, valve)Manual or CIPCIPCIPCIP+SIP (using superheated water or saturated steam) SE5CIP+SIP (using superheated water or saturated steam) SE5outside areamanualmanualmanualmanualmanualThe COP+SOP operation may not be carried out when the filling area is small, or when there is no requirement for the product to be filled.
4. Table 4 gives the requirements for sterilization and filling kits
Table 4 Requirements for Sterilization and Filling Kits
projectPackaging Equipment CategoryOrdinary packaging equipmentFresh-keeping packaging equipmentHot Filling EquipmentUltra clean filling equipmentAseptic Packaging EquipmentThe total number of bacteria on the food contact surface of the packaging material1CFU/cm^21CFU/cm^2<20CFU/cm^2<20CFU/cm^2Total bacteria on food contact surfaces of formed packaging (bottles)25CFU/100mL volume25CFU/100mL volume25CFU/100mL volumeLarge bags for aseptic packaging should be sterilized by irradiation, other packaging containers 25CFU/100mL volumeSterile filter filtration xn--accuracy0-789daa018e.xn--3m0-xycb.xn--3mhygiene-v0g requirements when there are other equipment between sterilization and filling equipment (pumps, valves, storage tanks, homogenizers, etc.)Sanitarysterile grade
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Hi, Im John Lau, the funder of iBottling.com, Ive been working in a factory in China that makes beverage equipment for 16 years now, and the purpose of this article is to share with you the knowledge related to beverage equipment from a Chinese suppliers perspective.
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Corrosive liquid filling machines are essential in industries where liquids that can cause erosion or damage to standard materials are packaged. These machines are specially designed to handle these harsh substances efficiently while ensuring safety and precision.
A corrosive liquid filling machine is a specialized piece of equipment designed to fill bottles or containers with liquids that have corrosive properties. The importance of these machines lies in their ability to handle dangerous liquids safely and accurately, which is crucial in maintaining product quality and ensuring workplace safety.
There are several types of filling machines, each suited to different production needs and scales.
These machines are ideal for high-volume production. They are designed for efficiency and consistency, automating most of the filling process.
Semi-automatic machines require more manual intervention but offer flexibility for medium-scale production.
Manual filling machines are cost-effective and suitable for small-scale operations or specialized, low-volume products.
Understanding the working principles of these machines is essential for optimal operation.
Most corrosive liquid filling machines use a pump and nozzle system to control the flow of liquid into the containers. The machines design ensures minimal contact of the liquid with machine parts to prevent corrosion.
Precision is key in filling corrosive liquids. Machines are often equipped with sensors and control systems to ensure accurate fill levels, minimizing waste and ensuring consistency.
Several key components are crucial for the machines operation.
The nozzles are designed to resist corrosion and provide precise filling. They come in different designs based on the viscosity of the liquid.
Conveyor systems transport containers to and from the filling station. They need to be constructed with materials resistant to corrosion.
Control panels allow operators to set parameters and control the filling process. They need to be user-friendly and often feature digital interfaces.
Selecting the right materials is critical to the machines longevity.
Materials such as stainless steel, plastic, or specialized alloys are often used due to their resistance to corrosive substances.
Safety is paramount when dealing with corrosive liquids.
Operators should wear appropriate protective gear, and equipment should include safety features to prevent accidents.
Strict safety protocols should be in place, including emergency procedures and regular training for staff.
Regular maintenance and cleaning are essential for the longevity and safe operation of the machine.
Regular checks and maintenance can prevent breakdowns and extend the machines life.
Cleaning procedures should be followed strictly to ensure no residue is left that could cause damage or contaminate future products.
Filling corrosive liquids comes with its own set of challenges.
Care must be taken to handle these materials safely and to ensure the machinery is not damaged.
Maintaining accuracy in filling is crucial to meet quality standards and avoid wastage.
The field is constantly evolving with new technologies.
Recent advancements include more sophisticated control systems, better materials, and improved safety features.
Selecting the right machine depends on various factors.
These include production scale, type of liquid, container size, and budget constraints.
Understanding the financial aspects is important for decision-making.
The initial cost should be weighed against long-term benefits such as efficiency, safety, and quality.
Corrosive liquid filling machines find applications in various industries.
Industries include chemical manufacturing, pharmaceuticals, cleaning products, and more.
The future looks promising with continuous advancements.
Emerging trends include increased automation, IoT integration, and sustainable practices.
Corrosive liquid filling machines play a crucial role in handling hazardous materials safely and efficiently. Their development and advancement ensure that industries can meet the demands of production while maintaining safety and quality standards. With ongoing technological improvements, these machines will continue to evolve, becoming even more integral to industrial processes involving corrosive liquids.
Safety features in a corrosive liquid filling machine are critical due to the hazardous nature of the liquids being handled. Essential safety features include:
The maintenance and cleaning frequency of corrosive liquid filling machines depend on the usage intensity and the nature of the liquids being handled. However, as a general guideline:
When selecting a corrosive liquid filling machine, several factors should be considered:
Yes, modern corrosive liquid filling machines are designed to handle a range of viscosities. The key is in selecting the right machine and configurations:
Technological advancements have significantly improved the efficiency of corrosive liquid filling machines:
Are you interested in learning more about beverage filling solutions? Contact us today to secure an expert consultation!
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