Nov. 04, 2024
How to Pick the Perfect Air Compressor
If you are looking for more details, kindly visit our website.
Too much talk about air compressors can get complicated. Let's make it
simple.
When you think about it, air compressors are everywhere-from the garage to your dentist office, from large factories to even your local car wash. That's because they're reliable and make tough jobs easy.
Every year, we discover more uses for air compressors. As soon as you put one to work, you'll feel its impact on your time and energy. This guide will give you the confidence to pick the right tool for the right job and get back to what matters most.
A compressor works by continuously sucking in surrounding air and mechanically squeezing it through internally-moving components and into a usable force for powering air tools. Once the maximum air pressure is reached (PSI), the duty cycle is complete.
The overall air volume a compressor can generate is measured in cubic feet per minute (CFM), and this is often the most important factor in choosing the right one to power all your tools. There are many types, but the most common types are listed below.
We all know for every job there is a right (and wrong) tool to use. Air compressors would be useless without the machines and air tools they power, but with so many applications, choosing the right air compressor can be tough. Asking yourself the right questions early on like "what will the compressor be used for," "where will it be installed," and "how much power do I need" are great places to start.
This next section is broken down by the type of user and common applications they have, and each has its own detailed guide to help you discover the perfect compressor for you.
Owning a small compressor means always being ready for what life throws your way. It means never having a flat tire again. It's the satisfaction of knowing you fixed something yourself like a pro. It's easier than you think to improve the value of your home with the help of an air compressor.
Whether it's fixing your sagging deck or replacing old trim boards, in one afternoon you can save thousands of dollars on basic repairs and finish projects just like the pros. All you need to know is how your compressor and tools work and suddenly your boring "fix list" becomes instantly easier and even a little fun, too.
For the freedom to be the weekend warrior or the seasoned Do-It-Yourself-er, getting a larger single-stage air compressor or upgrading to a professional model works best. Larger tanks and more power mean more capability when it comes to woodworking in the garage, re-siding the house, building a shed, or for doing other advanced home-improvement projects on your own.
For contractors and commercial business owners, there is no second best. You already know that the right air compressor doesn't just power your workshop or job site, but also saves you money by only working as hard and long as you do.
We're talking about the air compressors that make building dozens of decks, painting hundreds of cars, or changing thousands of truck
tires each year a breeze. With the right compressor, you'll feel good hanging up your hose at the end of the day.
Professional-grade air compressors are built to withstand the rigors of any job-site and are designed to be durable and portable wherever you need it.
To run your business efficiently, you know it's better to measure twice and cut once. You won't find the same air system in a dentist's office as you would in a tire shop. You owe it to yourself and your business to ask the right questions before you buy.
In an ever-changing economy, factories and entire industries rely heavily on industrial-grade air compressors to keep up with the constantly changing demands. Choosing the right system will drive success by keeping production moving and efficiency at a maximum.
It's no secret that these air compressor systems are the most powerful in the field, and with serious power comes a serious investment-so knowing the critical information will arm you to make the decision that makes the most sense for you and your company.
It's also important to consider your growing business. Your air demands today could double in five years, and your air system should be able to adjust for that growth.
Decisions on the environment, location, pump lubrication, CFM, 1 or 3-phase power requirements, air treatments, air dryers, line filters, regulators, and turning over every stone is essential for a proper fit. While under sizing a compressor is bad business, remember that oversizing your system can cost you in wasted electricity, too. That's where VSD technology becomes increasingly important.
The options for commercially-operated air compressors are extensive and even include custom builds for unconventional applications. To keep things simple, this guide is specifically geared toward commercial/industrial applications.
Knowing the basic mechanics behind how something works isn't just for gearheads; everyone benefits from understanding technology.
Reciprocating piston compressors are the most widely used. Like your car's engine, an internal crankshaft drives the pistons inside the cylinders in a back-and-forth motion, creating a vacuum that sucks air in when retracting and pushing air into a tank when extending.
Because the internal components touch, these compressors create friction and run hotter and louder than other types of air compressors; however, newer technology like oil-less and dual-piston compressors reduce overheating and noise associated with piston-type compressors.
The trusted workhorses of the auto industry, rotary screw technology was introduced for heavy-duty applications that require high power during extended periods. Just like a supercharged hot rod, these compressors are ideal for maximizing air intake and maximizing payout. As air enters the sealed chamber, it is squeezed between two (helically-opposed) male and female rotating screws.
As the screws inter-mesh, they reduce the volume of trapped air and deliver it compressed, at the proper pressure level. Unlike reciprocating piston compressors, rotary screw rotors don't touch and have fewer moving parts, and because they are oil-sealed, they require much less maintenance over time.
Scroll compressors use two spiral-shaped circular pieces that rotate around one another to compress air. One scroll is fixed in place and doesn't move, and the other fits inside the stationary scroll and moves in a tight circular motion without rotating.
Scroll compressor technology is all around us. They are found in a wide array of applications, from refrigeration to electronics manufacturing, to even turbos in high-efficiency vehicles.
Also, these compressors are capable of producing the cleanest industry-standard air according to ISO standards. These ratings make them ideal for use in the electronics, pharmaceutical, dental, and food industries because of their 100% oil-free and quiet operation.
Although the concept of mechanically compressed air has existed for well over a hundred years, in the last fifty years, air compressor technology has rapidly evolved to keep up with the constantly changing needs and uses of compressed air.
Starting with single-stage machines that compressed air in a single "stroke" to two-stage compressors which compress at twice the air pressure, technology has rapidly progressed to further fine-tune the needs of compressor applications that require maximum efficiency at all times.
Newer technological advances like variable speed drives allow the compressor to only run at the speed and voltage required to give you the right amount of compressed air at the right pressure, and at the right time.
Even newer are Variable Frequency Drive innovations that allow the compressor to control the motor speed and torque by alternating from A/C to D/C power and controlling the input frequency and voltage.
There's no shortage of innovations as new uses for air compressors are discovered, and has led to quieter, cleaner, faster, and stronger machines. Teflon-coated cylinders and bioengineered designs are only a few examples of how innovation is used to solve unique problems in the field.
It's important to consider noise level and quiet compressor operation whether you're working at home indoors or have a mechanic in an auto shop with the compressor in the same bay. No matter the type of air compressor or location, there are solutions to help cut down noise like enclosures, dampeners, and compressors that use sound-dampening materials.
With technology advancing, we now have quiet, oil-free compressors that are exceptionally low-noise due to their enclosures and can run all day without slowing down-making them ideal for industries that require around-the-clock operations. Other technologies like VSD, VFD, and dual-piston designs help with quieter operation, too.
At Air Compressors Direct, we supply fully-outfitted compressed air systems to make sure you've got every piece you need to make the right investment.
Pneumatic tools revolutionized the way people and business work. For the first time, they allowed more work to be done much faster at a fraction of traditional costs and, unlike battery-operated tools, air tools don't require internal motors or external power to work but still deliver optimal power and performance.
Filling a garage-workshop with a pneumatic impact wrench, spray gun, nailer, stapler, ratchet wrench or sandblaster will allow you to complete nearly any task at home using one power source (air compressor) and without breaking the bank.
Proper air treatment is like life insurance for your air compressor;
dirty air causes damage over time until you're faced with very expensive repairs and costly downtime.
Clean, dry air is paramount to protecting your tools and machines run by your compressor. Air dryers remove moisture and some contamination, while air filters refine the air further by removing fine particulate and aerosol contamination.
Clean air protects not only your tools, but also your compressor's tank (by using a drain) and air lines from a constant barrage of unfiltered, moist air that causes damage to the internals over time.
We offer air compressor accessories and kits that improve the performance of your air compressor system. These include lubricators, regulators, additional air tanks, replacement pumps, air hoses, extension cords, oil, and gauges.
We also offer air delivery solutions to bring your air anywhere you need it.
The beauty of portable air compressors is that they can go exactly where they're needed. Whether it's a handheld inflator that fits under your car seat or an off-roading DC air compressor for your weekend getaways, there are portable compressors to support any lifestyle.
For homeowners and contractors, portability means being able to carry a twin-stack or hot-dog compressor around the house, or even utilize mobile air compressors that are truck-mounted or mounted to a wheelbarrow for the job site. You'll never have to worry about how you'll power your air tools on the roof or in the crawl space under the deck.
Larger stationary air compressors and industrial-grade air solutions for manufacturing will need to be installed with the help of a certified installer who is familiar with state and local codes and can ensure that the proper protections are in place, and that they are up to power and application requirements.
Comair Product Page
Air compressors at all levels of use can improve productivity every day they're used. Although finding the right one may be daunting at first, you now have the knowledge and tools you need to make an educated decision on which compressor is right for you.
If you're looking for an industrial air compressor system for your facility and you're concerned about the complicated logistical decisions, we can make it easier- just give us a call and our experts will talk you through exactly what you need.
Air Compressor Buyer's Guide Navigation
Ultimate Compressor Guide | Air Compressors 101| For Homeowners | For Contractors|Stationary Compressors | Portable Compressors| Quiet Compressors | Energy Efficiency | Air Treatment Systems | Air Filters 101 | Air Tools 101
By Melissa C.
Air Compressor Expert
Was this article helpful?
How to Pick the Perfect Industrial Air Compressor
The industrial revolution ushered in the ability to harness massive power and build titans of industry. Today, industries are still built with engines more powerful than ever, and one of the machines that have stood the test of time are commercial air compressors.
These behemoths will deliver compressed air power to large autobody shops, factories, and entire manufacturing plants. So, when it comes to a buying decision that can dramatically affect the profitability of your business, you need a unit that exceeds your requirements, works efficiently to save you valuable dollars, and one that's built to last until the next industrial revolution.
This article will guide you through all the important information you need to consider to make sure you choose the right type of commercial compressor and also includes all the important steps to take in order to size it properly for any job.
Professional air compressors pack a punch regardless of the type, but there are 3 distinct styles you'll need to choose from before making any other decisions or get to sizing it properly. If you want to learn more about how each type of compressor is powered, we recommend first reading our Air Compressors 101 Guide to learn how each type works in detail.
This is the most common type of compressor seen in small to medium-sized businesses, and it is powered by a reciprocating piston that pushes air into the compression chamber.
The important thing to understand here is that these air compressors are notoriously louder than the others because their internal parts rub together while working and create friction and heat. Think of a supercharged car engine when the pedal is stomped on-we know it's fun, but it's also loud and not very efficient.
Single-piston or single-stage models tend to be noisier than dual-piston (also called two-stage) reciprocating air compressors because two pistons need to work half as hard since each piston can operate at half the revolutions per minute (RPM) and deliver the same amount of power as a single-piston or single-stage compressor. However, technology is increasingly changing and newer, much quieter reciprocating air compressors are seen on the market today.
Rotary screw compressors are very powerful and are quieter than piston compressors. They are designed to run all day long without breaking a sweat. If you have greater than a 60% duty-cycle need, then choose a rotary compressor. In applications where your air demands are constant and heavy, these compressors will make your life easy and save you money in the long run.
They also feature variable-speed drives that run at exactly the level you need them to-no more and no less, maximizing your power, efficiency, and energy savings. They often provide compressed air for precision tasks such as powder-coating or sand-blasting.
Scroll compressors are oilless, quiet, and efficient. They are an ideal choice for lab facilities or when manufacturing pharmaceutical products, or anything else that demands clean, dry, oil-free compressed air.
Because these compressors are oil-free, they hardly require any maintenance at all, and because the internal components don't touch, they operate extremely quietly. They are also extremely efficient when used for the proper job. Companies in industries that rely on clean, oil-free air use scroll compressors and love them for their quiet operation and energy efficiency.
Choosing the right type of air compressor is the easy part. The challenging part is making sure it's sized correctly and that you take into account the future growth of your business. It's better to measure twice and buy once, especially since these compressors are large investments. The next steps outlined below will allow you to properly size the compressor based on your air demand, energy guidelines, and HP/CFM/PSI requirements.
These ratings are the first and most important decision to make when properly sizing a compressed air system. All you need to understand about Horsepower (HP) is that more means more potential for satisfying higher air demands, so higher HP ratings generally equals a higher CFM rating on the compressor.
Cubic Feet per Minute (CFM) is the measurement of exactly how much air your compressor can produce and move through the system every minute. A higher CFM rating equals more compressed air at the desired Pounds per Square Inch (PSI) rating. Both CFM and PSI ratings coincide with air tools and other equipment to give you an idea of how much "air demand" it will cost you to run each piece of equipment. If you're running many tools or powering large systems, you'll need higher CFM and PSI ratings because you are using more resources (air volume) to accomplish the job.
If you expect to have a low duty-cycle but have high air demands, consider getting a two-stage compressor as opposed to a rotary unit. Because rotary compressors are meant to run constantly, if they aren't running for a period of time, it could become more of a problem rather than a solution. It's important to consider this when deciding on which style of compressor works best for your application and air demands.
When it comes to commercial compressors, single-stage compressors are mostly reserved for hobbyists or homeowners who like to do automotive work on the side, do some airbrushing, or perhaps run a small shop that requires a larger stationary air compressor tank.
However, any commercial facility or manufacturing application is going to require a two-stage compressor just to keep up with air demands.
Two-stage air compressors compress the same air twice, giving you almost twice the PSI and much more power for doing work as opposed to a single-stage unit.
Voltage is very important when sizing any air compressor because your compressor won't work unless the compressor's voltage type matches the voltage type of the power source. Single-phase power can be thought of as the standard power supply and outlets you're familiar with in all homes, apartment buildings, and most businesses.
Keep in mind that there are a few limitations with single-phase power and compressors, and some manufacturers only go as high as 7.5 HP in single-phase power. The exception is that some companies like Emax or Industrial Air will go up to 10 HP in single-phase power, but the selection is limited, and after that, the only option is three-phase power as described below.
Commercial facilities and industrial buildings are sometimes wired with three-phase power,
which is more efficient and produces smoother electrical power, but at the cost of being much more expensive to install than traditional single-phase power. If your building was wired with three-phase power, the compressor you choose must also be built for three-phase power hookups. We always recommend consulting an electrician and checking local codes before purchasing.
The accessories for an industrial compressed air system can be added on to as needed, however, there are many air compressor accessories to consider. Most of the other components in your system will come down to additional air tanks for storage, air dryers, air regulators, and air filters to keep everything in your system running cleanly.
In addition to this, you'll need to get the compressed air to wherever you need it, and that's where air delivery systems come in. If your air lines are made of steel or black piping, there are new options on the market that give you the power to immediately and endlessly customize the direction and flow of your lines without worrying that they'll rust out. This new technology is lighter and just as durable as the traditional black piping-and much easier to work with overall.
Air treatment is extremely important for all air compressors, however, it is especially vital for industrial compressors that are hard at work all day, every day. Using untreated air is the fastest way to destroy a compressed air system, and cost you thousands to replace.
Whether you're using your compressor for applying a smooth coat of paint to an automobile or using it for powering air tools, air treatment is an important part of doing the job right. Removing water and contaminants from your compressed air can prolong the life of your air tools and keep your paints clean and dry so they apply more smoothly.
They say an ounce of prevention is worth a pound of cure, and with air treatment, this is true. The link below is a great resource for learning about each part of an air treatment system and how they all work together.
Who wouldn't want to maximize what they save with their system? When energy costs are as high as they are, even saving a few cents per kilowatt-hour can add up to thousands by the end of the year. Learning how to reduce energy costs will increase your production output and save you money, regardless of your current or future setup.
Use our industrial compressor audit guide for a step-by-step walkthrough of everything you should consider when optimizing costs and energy use. We also highly recommend reading all of the resources in the Commercial Efficiency Navigation below.
Commercial Efficiency Navigation:
Main Guide | Commercial Buyer's Guide| Reduce Energy Costs | How to Audit Your System | VSD Technology | Air Treatment Systems
By Melissa C.
Air Compressor Expert
Was this article helpful?
Contact us to discuss your requirements of Customized Compressed Air Solutions. Our experienced sales team can help you identify the options that best suit your needs.
If you are interested in sending in a Guest Blogger Submission,welcome to write for us!
All Comments ( 0 )