Super Alloy Incoloy(r) Alloy 825 (UNS N08825)

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Super alloys have the ability to function at very high temperatures and mechanical stress, and also where high surface stability is required. They have good creep and oxidation resistance, and can be produced in a variety of shapes. They can be strengthened by solid-solution hardening, work hardening, and precipitation hardening.

Super alloys consist of a number of elements in a variety of combinations to achieve the desired result. They are further classified into three groups such as cobalt-based, nickel-based, and iron-based alloys.

Incoloy(r) alloy 825 is an austenitic nickel-iron-chromium alloy which is added with other alloying elements in order to improve its chemical corrosion resistant property. The following datasheet will provide more details about Incoloy(r) alloy 825.

Chemical Composition

The following table shows the chemical composition of Incoloy(r) alloy 825.

Element Content (%) Nickel, Ni 38-46 Iron, Fe 22 Chromium, Cr 19.5-23.5 Molybdenum, Mo 2.50-3.50 Copper, Cu 1.50-3.0 Manganese, Mn 1 Titanium, Ti 0.60-1.20 Silicon, Si 0.50 Aluminum, Al 0.20 Carbon, C 0.050 Sulfur, S 0.030

Physical Properties

The physical properties of Incoloy(r) alloy 825 are given in the following table.

Properties Metric Imperial Density 8.14 g/cm³ 0.294 lb/in³ Melting point °C °F

Mechanical Properties

The mechanical properties of Incoloy(r) alloy 825 are highlighted in the following table.

Properties Metric Imperial Tensile strength (annealed) 690 MPa psi Yield strength (annealed) 310 MPa psi Elongation at break (annealed prior to test) 45% 45%

Thermal Properties

The thermal properties of Incoloy(r) alloy 825 are outlined in the following table.

Properties Metric Imperial Thermal expansion co-efficient (at 20-100°C/68-212°F) 14 µm/m°C 7.78 µin/in°F Thermal conductivity 11.1 W/mK 77 BTU in/hr.ft².°F

Other Designations

Other designations that are equivalent to Incoloy(r) alloy 825 include:

• ASTM B163
• ASTM B423
• ASTM B424
• ASTM B425
• ASTM B564
• ASTM B704
• ASTM B705
• DIN 2.

Fabrication and Heat Treatment

Machinability

Incoloy(r) alloy 825 can be machined using conventional machining methods which are used for iron-based alloys. Machining operations are performed using commercial coolants. High-speed operations such as grinding, milling or turning, are performed using water-based coolants.

Forming

Incoloy(r) alloy 825 can be formed using all conventional techniques.

Welding

Incoloy(r) alloy 825 is welded using gas-tungsten arc welding, shielded metal-arc welding, gas metal-arc welding, and submerged-arc welding methods.

Heat Treatment

Incoloy(r) alloy 825 is heat treated by annealing at 955°C (°F) followed by cooling.

Forging

Incoloy(r) alloy 825 is forged at 983 to °C ( to °F).

Hot Working

Incoloy(r) alloy 825 is hot worked below 927°C (°F).

Cold Working

Standard tooling is used for cold working Incoloy(r) alloy 825.

Annealing

Incoloy(r) alloy 825 is annealed at 955°C (°F) followed by cooling.

Hardening

Incoloy(r) alloy 825 is hardened by cold working.

Applications

Incoloy(r) alloy 825 is used in the following applications:

• Acid production piping
• Vessels
• Pickling
• Chemical process equipment.

Incoloy 825 Control Line (Coiled Tubing)&#;

Note: special specifications, materials and length of products can be customized according to customer   requirements

Chemical Composition alloy 825 Control Line

Element

Content (%)

Nickel, Ni

38-46

Iron, Fe

22

Chromium, Cr

19.5-23.5

Molybdenum, Mo

2.50-3.50

Copper, Cu

1.50-3.0

Manganese, Mn

1

Titanium, Ti

0.60-1.20

Silicon, Si

0.50

Aluminum, Al

0.20

Carbon, C

0.050

Sulfur, S

0.030

Physical Properties

The physical properties of Incoloy/ alloy 825  Control Line are given in the following table.

Properties

Metric

Imperial

Density

8.14 g/cm³

0.294 lb/in³

Melting point

°C

°F

Mechanical Properties

The mechanical properties of Incoloy/alloy 825 Control Line are highlighted in the following table.

Properties

Metric

Imperial

Tensile strength (annealed)

690 MPa

psi

Yield strength (annealed)

310 MPa

psi

Elongation at break (annealed prior to test)

45%

45%

Thermal Properties

The thermal properties of Incoloy/ alloy 825 are outlined in the following table.

Properties

Metric

Imperial

Thermal expansion co-efficient (at 20-100°C/68-212°F)

14 µm/m°C

7.78 µin/in°F

Thermal conductivity

11.1 W/mK

77 BTU in/hr.ft².°F

Incoloy 825 0.125 in to 0.625 in Control Line Introductions:

&#;Tube Body Load: Yield & Tensile Min&#;imums calculated on Specified Wall.

&#;Hydrostatic Test Pressure: All completed coiled tubing strings shall be hydrostat&#;ic pressure tested prior to shipping. The hydrostatic test pressure shall be lesser of 90% of the theoretical burst yield strength or 17,500 psi or kpa (unless spe&#;cifically agreed between purchaser and manufacturer).

&#;Internal Yield: Internal Pressure to cause yielding using Minimum Yield Strength and Minimum Wall Thickness.

&#;Maximum Working Pressure is a func&#;tion of tube condition and is determined by the user.

&#;Torque Values Calculated Using Minimum Wall Thickness and Minimum Yield Strength.

&#;Other size/wall thickness available on request.

&#;Above data is for new tubing at speci&#;fied minimum strengths.

Incoloy825  Control Line MATERIAL SPECIFICATIONS and Pressure Rating:

Each type of Pressure for Stainless Steel Control Line :

Outside diameter,   in. Wall thickness, in. Working pressure2) Burst pressure2) Collapse pressure4) psi (MPa) psi (MPa) psi (MPa) 1/4 0.035 6,600 (46) 22,470 (155) 6,600 (46) 1/4 0.049 9,260 (64) 27,400 (189) 8,710 (60) 1/4 0.065 12,280 (85) 34,640 (239) 10,750 (74) 3/8 0.035 4,410 (30) 19,160 (132) 4,610 (32) 3/8 0.049 6,170 (43) 21,750 (150) 6,220 (43) 3/8 0.065 8,190 (56) 25,260 (174) 7,900 (54) 3/8 0.083 10,450 (72) 30,050 (207) 9,570 (66) 1/2 0.049 4,630 (32) 19,460 (134) 4,820 (33) 1/2 0.065 6,140 (42) 21,700 (150) 6,200 (43) 1/2 0.083 7,840 (54) 24,600 (170) 7,620 (53) 5/8 0.049 3,700 (26) 18,230 (126) 3,930 (27) 5/8 0.065 4,900 (34) 19,860 (137) 5,090 (35) 5/8 0.083 6,270 (43) 26,910 (151) 6,310 (44) 3/4 0.049 3,080 (21) 17,470 (120) 3,320 (23) 3/4 0.065 4,090 (28) 18,740 (129) 4,310 (30) 3/4 0.083 5,220 (36) 20,310 (140) 5,380 (37)

Standard Sizes of stainless steel Control Line

Stainless Steel Control Line Outside Diameter 6.25MM-25.4mm Stainless Steel Control Line Thickness 0.2mm &#; 2mm Stainless Steel Control Line Grades TP &#; 304,304L,316,316L,201 ALLO 625 825  ect Stainless Steel Seamless Control Line Specifications ASTM A213 (average wall) and ASTM A269 Stainless Steel Welded Control Line Specifications ASTM A249 and ASTM A269

We are offering  Incoloy 825 Coiled Tubing /Control Line , We are Professional Stainless Steel Control Line Suppliers , including 304 Grdae Control Line , Incloy 825 Control Line, SS316 Control Line, Control Line and other Grades Control Line, Tubings , which are in small bore sizes and precise thickness are available as per the requirements of clients. .  It & is widely used in instrumentation Industries. SS 304 capillary tubes and 316 Stainless Steel Coiled tubes are available in precise cut to lengths are also highly effective in a wide range of temperatures. Stainless steel 316 coiled tubing Control Line is generally used for high pressure applications. Our Incloy 825 Seamless Control Lines are mostly used for Hydraulic control lines, Liquid/ Gas Transportation Lines, Medical devices and equipment&#;s, Chromatography applications, Measurement devices, Remote thermometer systems Small precision stainless steel antenna, Watches, Car antenna tube, Laser engraving equipment etc. As a largest stockholder of  SS Coiled Tubings/SS Capillary Tubings /Control Lines includes grades stainless Steel 304 Capillary Pipe, Stainless Steel 304L Capillary Pipe, Stainless Steel 316 Coiled Tubing, Stainless steel 316L Capillary tubing and Duplex Capillary Pipe , Inconel 625 Control Line,Incoloy 825 Coiled seamless tubes and Incoloy 825 welding Coiled Tubings, those are used in various indutsrial applications.

Key words: Incoloy 825 Capillary tubing, Incoloy825 seamless Coiled tube, Incoloy825 Coiled tubing, Incoloy 825 Control Line, Incoloy825 Capillary Coiled tubing, Stainless Steel Capillary Tubing, 316L capillary pipe, 304 Stainless steel Control Line, Stainless Steel coiled tubing, Steel rolled pipe, Hydraulic Control Line, stainless steel chemical injection line,Exporters Of Glass Capillary Tube, Stainless Steel Capillary Tube Material Distributors, Dealers Of 304 Stainless Steel Capillary Tube, Huge Stock Of SS Coiled Tubing, Stainless Steel Flexible Coiled Tubing Wholesalers.EXPORTERS OF SS 304 Coiled tubing, AVAILABLE STAINLESS STEEL 1/4 IN. CAPILLARY TUBING, HIGH-QUALITY OF incoloy 825 HYDRAULIC CONTROL LINE, HPLC STAINLESS STEEL CONTROL LINE SUPPLIERS, MANUFACTURERS OF HYDRAULIC CONTROL LINES .

Application: Stainless Steel Control Lines also called round tubing, a roll of Stainless Steel coiled tubing thousands of meters long. SS Control Lines Can replace the conventional tubing for a lot of homework, Stainless Steel coiled tubing equipment has the characteristics of the belt under the pressure operation, continuous, equipment is small in size, operating cycle fast, low cost. The SS Control Lines widely used in oil and gas field repair, drilling, completion, logging and other operations plays an increasingly important role in oil and gas exploration and development.Sometimes we can leave at least 30-50cm pipes ends for chemical fufilled.  The Stainless Steel Control Lines are used in various critical applications with having an inner surface free from oil, grease and dust particles, This Small sizes precision tubes&#; tolerances and thickness as per the requirements by clients.

Standard Stainless Hydraulic Control Line Pressure Rating and Length:

  Stainless Steel Hydraulic Control Line

ITEM

Grade

Size
(MM)

Length
(Mtrs)

Pressure

(Mpa)

1

316L 304L 304  625 825    

1/8&#;×0.025&#;

80

2

316L 304L 304 625 825  

1/8&#;×0.035&#;

100

3

316L 304L 304  625 825    

1/4&#;×0.035&#;

For more information, please visit alloy 825 pipe.

100

4

316L  304L 304   625  825    

1/4&#;×0.049&#;

100

5

316L 304L 304  625 825

3/8&#;×0.035&#;

80

6

316L 304L 304  625 825

3/8&#;×0.049&#;

100

7

316L 304L 304  625 825

1/2&#;×0.049&#;

80

8

316L 304L 304  625 825

1/2&#;×0.065&#;

100

9

316L 304L 304  625 825

φ3mm×0.7mm

80

10

316L 304L 304  625 825

φ3mm×0.9mm

100

11

316L 304L 304  625 825

φ4mm×0.9mm

100

12

316L 304L 304  625 825

φ4mm×1.1mm

100

13

316L 304L 304  625 825

φ6mm×0.9mm

100

14

316L 304L 304  625 825

φ6mm×1.1mm

100

15

316L 304L 304  625 825

φ8mm×1mm

80

16

316L 304L 304  625 825

φ8mm×1.2mm

100

17

316L 304L 304  625 825

φ10mm×1mm

70

18

316L 304L 304  625 825

φ10mm×1.2mm

70

19

316L 304L 304  625 825

φ10mm×2mm

500

100

20

316L 304L 304  625 825

φ12mm×1.5mm

500

80

Standard Stainless Steel Hydraulic Control Line Short Descriptions:

Thickness 0.1 to 2.0mm, Brand Imported Material Grade 304,304L,316,316L,321,316Ti,Duplex ,Monel400,Inconel 625,Inconel 825 Diameter 1/8inch to 5/8inch OD, expecially 1/4inch, 3/8 inch used largely.

Stock size: 6.35mm*1.24mm ,8*0.5mm ,8*0.6mm,8*0.8mm, 8*0.9mm,8*1mm, 9.53*1.24mm,10*1mm,ect..

Shape Round Unit Pipe Length we can produce at least feet-10,000 feet per Length,

Also the Length can be customised by clients,

Range All sizes and length available Size As per the requirment Surface Bright annealed, Polished Pipe Fluid Chemical, Water, Gas,Oil

STAINLESS STEEL CONTROL LINE CHEMICAL COMPOSITION

The below table shows the chemical composition of the used for Stainless Steel Control Line:

STAINLESS STEEL CONTROL LINE GRADES UNS C Mn P S Si Cr Ni Mo Ti Nb N TP304 S 0.08 2 0.045 0.03 1 18.0-20.0 8.0-11.0 TP304L S 0.035 2 0.045 0.03 1 18.0-20.0 8.0-13.0 TP316 S 0.08 2 0.045 0.03 1 16.0-18.0 11.0-14.0 2.0-3.0 TP316L S 0.035 2 0.045 0.03 1 16.0-18.0 10.0-14.0 2.0-3.0

STAINLESS STEEL CONTROL LINE MECHANICAL PROPERTIES

Material Heat Temperure Tensile Strength Yield Strength Elongation %, Min Treatment Min. Ksi (MPa), Min. Ksi (MPa), Min. º F(º C) TP304 Solution () 75(515) 30(205) 35 TP304L Solution () 70(485) 25(170) 35 TP316 Solution () 75(515) 30(205) 35 TP316L Solution () 70(485) 25(170) 35

STAINLESS STEEL CONTROL LINE EQUIVALENT GRADES

GRADE UNS NO DIN/WERKSTOFF Stainless Steel Control Line 304 S 1. Stainless Steel Control Line 304L S 1. Stainless Steel Control Line 316 S 1. Stainless Steel Control Line 316L S 1.

SS HYDRAULIC CONTROL LINE PRESSURE RATING

OD

(INCH)

WALL THICKNESS

(INCH)

MIN TENSILE STRENGTH (PSI) THEORETICAL BURST PRESSURE * (PSI) WORKING PRESSURE (PSI) 25% OF BURST THEORETICAL YIELD POINT ** (PSI) COLLAPSE PRESSURE *** (PSI) 0.250 0.020 30,000 75,000 14,286 3,571 5,714 4,416 0.250 0.028 30,000 75,000 21,649 5,412 8,660 5,967 0.250 0.035 30,000 75,000 29,167 7,292 11,667 7,224 0.250 0.049 30,000 75,000 48,355 12,089 19,342 9,455 0.250 0.065 30,000 75,000 81,250 20,313 32,500 11,544 0.375 0.020 30,000 75,000 8,955 2,239 3,582 3,029 0.375 0.028 30,000 75,000 13,166 3,292 5,266 4,145 0.375 0.035 30,000 75,000 17,213 4,303 6,885 5,077 0.375 0.049 30,000 75,000 26,534 6,634 10,614 6,816 0.375 0.065 30,000 75,000 39,796 9,949 15,918 8,597 0.500 0.020 30,000 75,000 6,522 1,630 2,609 2,304 0.500 0.028 30,000 75,000 9,459 2,365 3,784 3,172 0.500 0.035 30,000 75,000 12,209 3,052 4,884 3,906 0.500 0.049 30,000 75,000 18,284 4,571 7,313 5,304 0.500 0.065 30,000 75,000 26,351 6,588 10,541 6,786 0.500 0.083 30,000 75,000 37,275 9,319 14,910 8,307 0.625 0.020 30,000 75,000 5,128 1,282 2,051 1,859 0.625 0.028 30,000 75,000 7,381 1,845 2,953 2,568 0.625 0.035 30,000 75,000 9,459 2,365 3,784 3,172 0.625 0.049 30,000 75,000 13,947 3,487 5,579 4,335 0.625 0.065 30,000 75,000 19,697 4,924 7,879 5,591 0.625 0.083 30,000 75,000 27,124 6,781 10,850 6,910 0.625 0.095 30,000 75,000 32,759 8,190 13,103 7,734 0.625 0.109 30,000 75,000 40,172 10,043 16,069 8,639 0.750 0.028 30,000 75,000 6,052 1,513 2,421 2,156 0.750 0.035 30,000 75,000 7,721 1,930 3,088 2,669 0.750 0.049 30,000 75,000 11,273 2,818 4,509 3,664 0.750 0.065 30,000 75,000 15,726 3,931 6,290 4,749 0.750 0.083 30,000 75,000 21,318 5,330 8,527 5,905 0.750 0.095 30,000 75,000 25,446 6,362 10,179 6,637 0.750 0.109 30,000 75,000 30,733 7,683 12,293 7,453 0.750 0.120 30,000 75,000 35,294 8,824 14,118 8,064 0.875 0.020 30,000 75,000 3,593 898 1,437 1,340 0.875 0.028 30,000 75,000 5,128 1,282 2,051 1,859 0.875 0.035 30,000 75,000 6,522 1,630 2,609 2,304 0.049 30,000 75,000 9,459 2,365 3,784 3,172 0.875 0.065 30,000 75,000 13,087 3,272 5,235 4,126 0.875 0.083 30,000 75,000 17,560 4,390 7,024 5,152 0.875 0.095 30,000 75,000 20,803 5,201 8,321 5,807 0.875 0.109 30,000 75,000 24,886 6,221 9,954 6,543 0.875 0.120 30,000 75,000 28,346 7,087 11,339 7,100 1.000 0.028 30,000 75,000 4,449 1,112 1,780 1,633 1.000 0.035 30,000 75,000 5,645 1,411 2,258 2,027 1.000 0.049 30,000 75,000 8,149 2,037 3,259 2,796 1.000 0.065 30,000 75,000 11,207 2,802 4,483 3,647 1.000 0.083 30,000 75,000 14,928 3,732 5,971 4,567 1.000 0.095 30,000 75,000 17,593 4,398 7,037 5,159 1.000 0.109 30,000 75,000 20,908 5,227 8,363 5,827 1.000 0.120 30,000 75,000 23,684 5,921 9,474 6,336 1.000 0.134 30,000 75,000 27,459 6,865 10,984 6,963 1.250 0.035 30,000 75,000 4,449 1,112 1,780 1,633 1.250 0.049 30,000 75,000 6,380 1,595 2,552 2,260

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 The Range of Incoloy 825 Hydraulic  Control Line .

Schedule 9.52mm Type alloy 825 Capillary Tubing Schedule 9.52*1.24mm alloy 825 coiled Tubing ASTM 1/8&#; alloy 825 Hydraulic Control Line Polished Alloy 825 Coiled Tubing Control Line Incoloy  825 Seamless Coiled Tubing SUS alloy 825 Welded Coiled Tubing JIS SUS alloy 825 Seamless Capillary Tubing  alloy 825 Hydraulic Control Line Alloy 825 Control Line for oil and Gas AMTM alloy 825 Seamless Control Line ASTM A312 alloy 825 Coiled Tubing Factory Stainless Steel Inox alloy 825 Capillary Coiled Tubing ASTM A312 Gr alloy 825 Control Line AMS alloy 825 High Pressure Control Line SA213 alloy 825 Control Line  alloy 825 Control Line Polished ASTM A312 alloy 825 Elliptical and Oval Tubes AMS alloy 825 Seamless steel coiled Tubing ASTM A213 alloy 825 welded Capillary Tubing AMS alloy 825 1/4&#; *&#;Seamless  Control Line ASTM A269 alloy 825 straight tube boiler AMS alloy 825 Welded furnace tube ASTM A249 alloy 825 Hydraulic Control Line AMS alloy 825 1/8&#; Welded Tubing, High-Pressure Hydraulic UNS alloy 825 Pitot Tube stockist Stainless Steel alloy 825 Control Line ASTM A358 alloy825 Polished Tubing alloy 825 Stainless Steel Ornamental Tube Stainless Steel alloy825 Control Line alloy 825 Stainless Steel Coiled Tubing ASME SA213 alloy825 Coiled Tubing Control Line WERKSTOFF NR. 1. Alloy 825 Flexible Tubing SA 688 alloy825 Welded Capillary Tubing SS alloy825 seamless steel coiled Tube Din 1. AISI alloy825 Perforated Exhaust Tube Stainless Steel alloy825 Hypodermic Tubing Din W.-Nr. 1. Aisi alloy825 Coontrol Line SS alloy 825 Control Line Material 1. Aisi alloy825 Slotted Handrail Tube Incoloy 825 0.049inch Thickness  Capillary Tubing ASTM alloy825 3/8&#;*0.035&#; stainless steel coiled tube Alloy825 6.35mm*1.24mm Capillary tubing Stainless Steel alloy825 Ornamental Pipe Stainless Steel alloy825 Fin Tube / Finned Tube Salloy 825Stainless Steel U Shaped Tube Alloy825 Stainless Steel Polished Control Line Din 1. 825 Material Vacuum Tube ASTM alloy825 6.35*1.24 stainless steel coiled tubing Alloy825 Stainless Steel Hydraulic Control Line Alloy825 Stainless Steel Hypodermic Tubing for Medical Needle Ultra-High Purity Electropolished Stainless Steel alloy825 Capillary tubing 1/4inch*0.049inch incoloy 825 Coiled Tubing Din 1. alloy825 Stainless Steel Annealed Tubing Control Line Alloy825 Stainless Steel Coil Tubing Heat Exchanger SAE J405 Uns alloy825 Thin Wall Tubing Alloy825  Stainless Steel Annealed Coiled  Tubing Alloy825 Stainless Steel Seamless Control Line Large Diameter alloy825 Coiled Tubing Alloy825 Stainless Steel Control Line Corrugated alloy825 Stainless Steel Tube for Gas and oil Control line ASTM A269 alloy825 stainless steel coil tubing Control Line Alloy825 Stainless Steel Bending Tubing Control Line Alloy825 9.52MM*1.24MM Coiled Tubing Alloy825 Stainless Steel Rolled Tubing High-pressure Incoloy 825 Stainless Steel Hydraulic Control Line Incoloy 825 Control Line Jis Alloy 825 Coiled Tubing Incoloy 825 Long meter Coiled  Tubing

 

 

 

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