Key Questions to Ask When Ordering Conveyor Guide Roller

Posted on 5/24/

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Investing in a new conveyor system, an industrial material transfer or handling application, is nothing to be taken lightly. Conveyor systems are large, complex machines and as much care should be taken in selecting the right one as one would expect when buying a new car, or other major investment. And just like when buying a new car, there are some baseline questions you should ask when selecting a new conveyor.

These questions can be broken down into two main categories. The first is questions you need to ask yourself so that you know what information to have handy when you begin to shop around. The second is questions to ask the conveyor manufacturers and suppliers you talk to so that you know you&#;re getting your system from a company whose work you can trust.

Here&#;s a quick primer along with a handy infographic on what these questions usually look like, and how to select the right conveyor system for you. 

Preparation: Questions to Ask Yourself

The first question you should ask yourself is, &#;What will this conveyor system be used for?&#; Knowing the application of the system is a necessary, if somewhat obvious, first step in determining the right one. Automated conveyors for food processing applications will have a very different set of requirements than those intended for robotics integration or to simply move small boxes down a packaging line.

Moving on to greater specifics, subsequent questions to have on-hand include the following:

• What material or materials will be transported? Will specialty belting be required? How wide will the belt need to be?
• How much space will the conveyor system occupy? How long does it need to be?
• How fast will the conveyor need to be? How much load will it need to accommodate? These are important ways to determine how strong a motor your system will need.

Depending on the details of your own application, you may need to ask other questions (or answer those asked by your preferred conveyor manufacturer or supplier).

Questions to Ask When Choosing a Conveyor Supplier

After you&#;ve established what you need, the next step is figuring out which companies are capable of supplying it, and which of those you think will offer the best product with the best return on your investment.

Depending on your needs, conveyor suppliers may offer you a pre-existing conveyor system design, or a custom solution. In either case, be sure to ask the following questions:

• Is the system modular? How difficult will future modifications be?
• How difficult will installation be? How much will it cost? How long will it take?
• What is involved in terms of maintenance? How easy will belt repairs or replacements be? Will specialized labor be involved? How easily can replacement parts be obtained?
• Has the supplier worked on similar systems in the past? Can they provide any references or case studies?

A reliable, trustworthy conveyor system supplier will be able and willing to help you with these questions and others that may be necessary depending on your specific needs.

If you&#;re in the market for a new conveyor system, or are getting ready to be, get in touch with the team at mk North America. A worldwide leader in modular conveyor systems, custom designs, and other specially engineered material handling solutions, mk North America will guide you through every step of the conveyor design and selection process.

For more information, please visit Conveyor Guide Roller.

Call (860) 769- or  fill out the form below.

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Equipment manufacturers or end users looking for the appropriate unit or bulk material handling system come across a wide variety of rollers for conveyor . The choice of the most suitable ones for their own application is really challenging because it involves the assessment and calculation of multiple variables. Below, Rulmeca provides the main selection criteria to guide and support its customers in the identification of the best conveyor rollers.

The main selection criteria

Choosing rollers for conveyor requires the full knowledge of both more general conditions and technical specifications that apply themselves to all systems components. Only the combination of all variables can ensure the efficiency of rollers and, as a consequence, of the whole conveyor system. Here follow the key selection criteria just to have a rough idea of what it&#;s necessary to consider and assess during the decision-making process. Of course, an in-depth examination and precise calculation of all these aspects with the chosen supplier is crucial to find the best rollers for conveyor.

Conveyed material

The element to start with when choosing conveyor rollers is the conveyed material which is strictly related to the area of application. The dimensions (length, width and height), weight and quantity of the transported material, as well as the rolling friction between it and the roller, determine conveyor rollers specifications including their length, diameter and load capacity. In bulk handling applications, these details also define the type and arrangement of belt conveyor idlers: each troughing sets is a combination of rollers positioned into a suitable fixed support frame with a specific function. Also, the texture of the conveyed material can influence the choice requiring sometimes abrasion and corrosion resistant rollers for conveyor. The physical features of the material are also a determining factor in calculating the type conveyor, conveyor speed and power drive requirements.

Environmental conditions

Another intrinsic aspect of each application field refers to environmental conditions which may require an adequate protection against any form of wear in rollers for conveyor. Open-air workplaces typical of bulk handling applications are exposed to any atmospheric condition, low and high temperatures and, in certain climates, to a large imbalance between day and night. Moreover, such applications deal with materials having a particularly abrasive and corrosive texture. Also, in indoor facilities unit handling conveyors may be required to work under critical operational conditions like the presence of dust, dirt, water, humidity and other corrosive elements, as well as specific regulations like food and beverage industry where strictly hygiene standards must be complied.

Conveying requirements

When selecting rollers for conveyor, it would be reasonable to determine the area the handling system is supposed to cover and consider whether a horizontal, inclined or curved transportation is required. Of course, such details lead to the use of a certain type of conveyor rollers in both unit and bulk handling applications. Among the most common conveying requirements there&#;s also accumulation option, even if this is more typical in unit handling applications. Manufacturing, packaging and logistic facilities needing to hold or stop items temporarily along the line have to consider this aspect because there are specifically designed rollers for conveyor to fulfill this duty.

Quality of conveyor rollers

Last but not least, looking for the highest quality of rollers for conveyor is hands down essential in the decision-making process. An engineered design and excellent construction materials are necessary for conveyor rollers to meet the perfect combination of all the above-mentioned aspects. Making these two features some of its fundamental strengths, Rulmeca is a guarantee as manufacturer and supplier of a wide range of rollers for conveyors for both unit and bulk handling applications. Their accurate design and technical features, together with their quality industrial materials, comply with top standards of efficiency, safety and durability in any operating condition, providing at the same time some convenient added values as easy installation, economy of use and limited maintenance.

Contact us to discuss your requirements of Guide Rollers For Conveyor Belt. Our experienced sales team can help you identify the options that best suit your needs.