Aug. 06, 2024
2. Advantage : We have applied for a patent for our ceramic products. Also, they have been exported to many countries and areas.
Please visit our website for more information on this topic.
1. Application Fields : Our products are widely used in steel plants, cement plants, power plants, coal mine, glassworks, etc.
Good quality high wear resistat ceramic lined rubber hose, in th newly developed ceramic hose, ceramic tiles are used to eliminate a disadvantage in conventional ceramic hoses, it has higher abrasion resistance while maintaining flexibility. Ceramic hose has the circular disk shaped ceramic tip as compared with the conventional ball shaped ceramic tip and shows several times abrasion resistance.
Lined ceramic chips are made with cold pressing method.
Lining : EPDM rubber hose with lined ceramic (92% alumina) inside
Reinforcement : For large size ceramic hose, a steel wire is usually embedded in helix structure on polyester fabric to reinforce the strength.
Cover : black NR/EPDM rubber
High resistance to abrasion,heat and corrosion
Longer service life
Having four end connection:plug-in connector,reinforced plug-in connector, flange connection and bayonet connection
SANDHYAFLEX are used to use the flexible hose with ceramic balls to reduce the internal costs.Our R & D experts were developed the ceramic tile has roughly five times longer useful life than flexible hose with ceramic balls.
The right selection means choosing a product suitable for technical requirement s of certain application or device along with assurance of safe and faultless performance Due to above mentioned reasons. We advise you contact us and help to choose the right ceramic hose.
The essential information for the right ceramic hose selection as follows:
Abrasive materials (coal powder, slurry, cinder etc.) conveyance in industries e.g. mining industry, dredging, steel industry, cement industry, power plant etc. requires flexible conveyance mediums at complex regions. Traditionally Rubber hoses are used for flexible requirements but are to be frequently replaced due to wear. The replacement frequency of the hose not only increases maintenance cost but also affects & delays production.
Our SANDHYAFLEX ceramic lined flexible rubber hoses are ideal for these situations offering extreme resistance to wear, vibrations, impact & thermal expansions. This hose can be easily connected to existing piping systems by means of flanges as end connection offering excellent flexibility support.
Shape : Cylindrical
Size : As per customer requirement
Colour : Black (Rubber) & White (Ceramic)
Weight : Lighter than steel
Properties : Impact & abrasion resistance, Anti-corrosive
Ceramic hoses are widely used in steel mills. Cement plants, Powder plants. Waste Disposal Plants, Coal mines, Mining , Glass products. Sandblasting.
1. Lining
Built-in ceramic lining (92% alumina) EPDM rubber hose, high wear resistance, more efficient. in the newly developed ceramic hoses, the ceramic tip is used to eliminate the drawbacks of conventional ceramic hoses. It has a higher wear resistance, while maintaining flexibility
Ceramic hoses are widely used in steel mills, cement plants, power plants, waste disposal plants, coal mines, mining, glass products, sandblasting, concrete pump, dredging, desliming and other fields.
ceramic-lined flexible hoses are ideal for use in highly aggressive services where conventional rubber hose, expansion joints, or bellows connections require frequent replacement. QMX hoses may also be used to isolate mechanical vibration or to connect non-stationary equipment.
(Sand, grid, powdered coal, grain, cement and other fine powder) For both delivery and suction
Abrasion Resistance
Composite of aluminum ceramics and rubber with high elasticity and strength for inner material.
Excellent abrasion resistance against dry abrasion. Inner Rubber Layer
Inner rubber is complied by composite of ceramic balls (diameter ø3 to ø10) or Hex ceramic tiles and binder rubber with strong adhesion.
Ceramic lining is 12 times more wear-resistant than stainless steel
150mmID x 215mm OD xmm (LG) Both End MS Flange Rotating
150.00 Sl.No. Description Thickness 170.00 1 Ceramic 10.0mm 10.00 190.00 2 Lining Double Rubber 5.0mm 10.00 193.00 3 3 ply 240Z(27"+ 27"+ 27") 0.50 197.40 4 Middle Rubber 2.20mm 2.20 5 MS Helical Water10 SWG 3.20 202.40 6 Middle Rubber 220mm 2.50 204.40 7 2 ply 240Z (28"+ 28"} 0.50 208.80 8 Middle Rubber 2.2mm 2.20 210.80 11 2 ply 240Z (29"+29") 0.50 215.20 12 Cover 2.2mm 2.20 13 Ratating MS Flange 1 Set 14 Slution CGS-18 15 3" Nylon tapeWall Thickness: 32.60
Weight: 33.096kgs
280mmID x 360mm OD x2.2Mtr (LG) Both End MS Flange (Rotaing)
280.00 Sl.No. Description Thickness Qty 306.00 1 1 Ply One Side Ceramic Cloth 13.0mm Thick 13.00 0.000 326.00 2 Lining Double LAS 721 (4x2=8mm) 10.00 27.410 330.00 3 4 ply 240Z(45"+45"+45"+45" 0.50 10.516 335.00 4 Middle Rubber 3.0mm 2.50 8.615 5 MS Helical Water 8SWG 4.00 4.500 341.00 6 Middle Rubber 3.0mm 3.00 8.770 344.00 7 3 ply 240Z (47"+47"+47"} 0.50 8.240 350.00 8 Middle Rubber 3.0mm 3.00 9.133 9 MS Helical Water 10 SWG 3.20 3.500 356.00 10 Middle Rubber 3.0mm 3.00 9.130 359.00 11 3 ply 240Z (49"+19"+49") 0.50 8.588 362.00 12 Cover 3.00 9.290 13 Ratating MS Flange 1 Set 14 Solution CGS-18 3.800 15 3" Nylon tape 0.180MOC :50mm ID x 85mmODx10.Mtr -04Nos
50mmID x 85mm OD x10.0Mtr (LG)
50.00 Sl.No. Description Thickness Qty 60.00 1 1 Ply One Side Ceramic Tiles 5.0mm Thick 5.00 0.000 70.00 2 Lining 5mm 5.00 12.770 72.00 3 2 ply 240Z (10"+10") 0.50 5.080 76.00 4 Middle Rubber2.0mm 2.00 5.815 5 MS Helical Water 12 SWG 2.60 14.000 80.00 6 Middle Rubber 2.0mm 2.00 6.130 82.00 7 2 ply 240Z 11"+11"} 0.50 5.600 86.00 8 Cover 2.0mm 2.00 6.600 13 Ratating MS Flange 1 Set 14 Slution CGS-18 2.800 15 3" Nylon tape 0.250Wall Thickness: 35mm
Weight: 47.509kgs
50mmID x 85mm OD x10.0Mtr (LG)
50.00 Sl.No. Description Thickness Qty 60.00 1 1 Ply One Side Ceramic Tiles 5.0mm Thick 5.00 0.000 70.00 2 Lining 5mm 5.00 12.770 72.00 3 2 ply 240Z (10"+10") 0.50 5.080 76.00 4 Middle Rubber2.0mm 2.00 5.815 5 MS Helical Water 12 SWG 2.60 14.000 80.00 6 Middle Rubber 2.0mm 2.00 6.130 82.00 7 2 ply 240Z 11"+11"} 0.50 5.600 86.00 8 Cover 2.0mm 2.00 6.600 13 Ratating MS Flange 1 Set 14 Slution CGS-18 2.800 15 3" Nylon tape 0.250Wall Thickness: 35mm
For more information, please visit HESPER.
Related links:Weight: 48.509kgs
62mmID x 108mm OD x 710mm (LG) Both End MS Flange
62.00 Sl.No. Description Thickness Qty 72.00 1 Ceramic 5.0mm 5.00 0.000 92.00 2 Lining 5mmx 2 Layer 10.00 2.300 94.00 3 2 ply 240Z (13"+13") 0.50 0.470 98.00 4 Middle Rubber 2.0mm 2.00 0.536 5 MS Helical Water 12 SWG 2.60 0.600 102.00 6 Middle Rubber 2.0mm 2.00 0.560 104.00 7 2 ply 240Z 14"+14"} 0.50 0.505 108.00 8 Cover 2.0mm 2.00 0.800 13 MS Flange 1 Set 14 Slution CGS-18 2.000 15 3" Nylon tape 0.180Wall Thickness: 36mm
Weight: 6.0kg
62mmID x 108mm OD x 915mm (LG) Both End MS Flange
62.00 Sl.No. Description Thickness Qty 72.00 1 Ceramic 5.0mm 5.00 0.000 92.00 2 Lining 5mmx 2 Layer 10.00 2.950 94.00 3 2 ply 240Z (13"+13") 0.50 0.605 98.00 4 Middle Rubber 2.0mm 2.00 0.690 5 MS Helical Water 12 SWG 2.60 0.700 102.00 6 Middle Rubber 2.0mm 2.00 0.720 104.00 7 2 ply 240Z 14"+14"} 0.50 0.650 108.00 8 Cover 2.0mm 2.00 0.765 13 MS Flange 1 Set 14 Slution CGS-18 2.000 15 3" Nylon tape 0.180Wall Thickness: 36mm
Weight: 6.5kg
62mmID x 108mm OD x mm (LG) Both End MS Flange
62.00 Sl.No. Description Thickness Qty 72.00 1 Ceramic 5.0mm 5.00 0.000 92.00 2 Lining 5mmx 2 Layer 10.00 3.221 94.00 3 2 ply 240Z (13"+13") 0.50 0.660 98.00 4 Middle Rubber 2.0mm 2.00 0.755 5 MS Helical Water 12 SWG 2.60 0.800 102.00 6 Middle Rubber 2.0mm 2.00 0.755 104.00 7 2 ply 240Z 14"+14"} 0.50 0.715 108.00 8 Cover 2.0mm 2.00 0.835 13 MS Flange 1 Set 14 Slution CGS-18 2.000 15 3" Nylon tape 0.180Wall Thickness: 36mm
Weight: 7.0kg
MOC of 4&#; ID x 1.0Mtr (LG)
101.60 Sl.No. Description Thickness 109.60 1 Lining 4.00 112.80 2 2 Ply 18 OZ 0.80 0.00 3 MS Wire 12 SWG 2.60 114.80 4 Middle 0.80 119.40; 5 Cover 1.50Wall Thickness 9.0 to 10.mm
MOC of 12&#; ID x1.0Mtr
300.00 Sl.No. Description Thickness 316.00 1 Lining 8.00 320.80 2 3 Ply 240Z 0.80 323.80 4 Middle 1.50 0.00 3 MS Wire 10 SWG 3.20 326.80; 4 Middle 1.50 330.00 5 2 Ply 240Z 0.80 336.00 4 Middle 1.50 0.00 6 MS Wire 10 SWG 3.20 339.00 7 Middle 1.50 342.20 8 2 Ply 240Z 0.80 345.20 9 Cover 1.50Wall Thickness 22 to 23mm
Why Pick Rubber Lining
There are many benefits to rubber lining your products which include wearing life, corrosion resistance, vibration dampening, and noise reduction. This is great for when alloy products keep wearing in the same spot. This generally leads to continuous welding in the same location. Instead of welding metal patches again and again rubber can be used to increase the wear life of the product.
Ceramic lining can be used to increase wear life and is generally better than rubber but has a few disadvantages. Ceramic is susceptible to cracking and falling out of place before wearing out. Lining in ceramic is much more expensive, and the tiles can fail due to insufficient grout between them.
Selecting the Correct Rubber Type
There or several questions that must be answered before selecting the correct rubber hose type. These questions consist of solid types, wet/dry-percent solids, particle size, velocity (including how far particles drop). Temperature, chemicals, angle of impact, and UV exposure.
The better the customer can answer these questions to the supplier the easier it will be for them to suggest the correct rubber type. Popular rubber types are tan gum, neoprene, chlorobutyl, and SBR.
Rubber applications that can be lined are pipes, elbows, chutes, hoppers, tubs, launders, troughs, feeders, agitator blades, pulley lagging, distributors, and transition points.
Tan Gum Natural Rubber
This natural rubber is soft with a durometer range of 35-65. Tan gum&#;s unique properties are high abrasion resistance, tear resistance, flexibility, tensile strength, friction, and rebound. Unfortunately, this rubber is bad for UV aging, ozone resistance, oil, and gasoline.
Applications that tan gum is great for are fine sand slurries, sliding abrasion, wet applications, and temperatures ranging from -40°f to 160°f. Tan gum is great when custom pipes have unique bends and flanges.
This rubber is not recommended for large particle sizes, sharp particles, oils, dry applications, UV exposure, and most hydrocarbons.
Neoprene
Neoprene/Chloroprene has an approximate durometer of 60 and is one of the oldest synthetic rubbers. This Rubber is a good option overall and has great resistance to corrosion and degradation. Neoprene is a good choice when dealing with abrasion, tearing, flexibility, rebound, UV aging, ozone resistance, oil, and gasoline.
Applications for Neoprene are when wear resistance is needed (especially in presence of some oils), UV Resistance, Oils, and Temperature ranges up to 225°f are present. Also is great for parts that are experiencing corrosion.
The only application that Neoprene is not recommended for is when wear resistance is important with the presence of oils.
Chlorobutyl
Chlorobutyl or Butyl has an approximate durometer of 60. This rubber excels in abrasion resistance and ozone resistance. It does well in flexibility, UV aging, and rebound(hot). Chlorobutyl lacks when it comes to rebound(cold), oil, and gasoline.
The applications that Chlorobutyl is recommended when UV resistance, chemical resistance, and temperatures up to 250°f are important. This is a great rubber for when anything needs to be air-tight.
Chlorobutyl is not recommended for applications when wear resistance is important, and when oils are present. Natural Rubber is a better wear-resistant rubber than chlorobutyl.
SBR Rubber
Styrene-Butadiene Rubber (SBR) is a synthetic black rubber with an approximate durometer of 55. SBR&#;s is good for tear resistance, abrasion resistance, flexibility, and rebound. The chemical properties on the other hand UV aging, ozone resistance, acid resistance, oil, gasoline, and hydrocarbons are all poor.
Applications that SBR would be good for are large particle sizes, sharp objects, wet applications, dry applications, and when temperatures range from -40°f to160°f. This rubber outperforms natural rubber when dealing with large sharp objects.
SBR is not recommended for oils and UV (sunlight aging) applications. This rubber has similar applications and properties as black gum rubber.
Urethane Alterative
Another alternative to lining mining equipment is to choose urethane. Urethane in general offers better strength, toughness, durability, and versatility than rubber. Polyurethanes can be easily altered chemically to fit specific needs.
Rubbers on the other hand are very strong, withstand more stress, can have less wear, are nonconductive, and most importantly more affordable.
When it comes to choosing the correct rubber or other lining material, Townley can help select the right material with our experienced customer service team. With over 50 years of experience solving wear issues in the mining, power, and dredging industries Townley can solve almost any wear problem. Reach out to us via contact form or call 1-800-342-.
For more Ceramic Lined Rubber Hoseinformation, please contact us. We will provide professional answers.
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