Apr. 29, 2024
As a professional manufacturer of Ground Engaging Tools (G.E.T) and wear products, Yongfeng will introduce it to you.
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The bucket tooth of an excavator is an important consumable part of an excavator, just like a human tooth. It is a bucket tooth formed by the combination of a tooth tip and a tooth seat, and the two are connected by a pin.
The casting process and flow of a part are very important, and it is related to whether the quality of the entire mechanical equipment meets the standard. Then let's talk about the technological process of excavator bucket teeth now.
Forged Teeth
The technological process of excavator bucket teeth: sand casting, forging die casting and precision casting. The cost of precision casting is moderate, but the requirements for raw materials are very strict, and the level of craftsmanship is relatively high. Due to the ingredients, the wear resistance and quality of some precision cast bucket teeth far exceed that of forging and die casting bucket teeth. This is the main manufacturing process currently on the market. The cost of forging and die casting is high, and the craftsmanship and the quality of the excavator teeth produced are also good. The cost of sand casting is low, and the level of craftsmanship and quality are not as good as the other two technological processes.
Manufacturing Process of Bucket Teeth
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Forged Bucket Teeth
Forged bucket teeth are generally made of alloy steel, and then a forging machine is used to apply pressure to the special metal billet, and then extruded at high temperature to refine the crystal material in the forging to produce plastic deformation to obtain certain mechanical properties. After forging, the metal can improve its structure, which can ensure that the forged bucket teeth have good mechanical properties, are more wear-resistant, and have a longer service life.
Casting Bucket Teeth
The casting bucket teeth are generally made of austenitic ductile iron, and then the liquid metal is poured into a casting cavity suitable for the shape of the part. After it is cooled and solidified, the part or blank is obtained. This process can provide good wear resistance and penetration.
In general, due to the material structure of the cast tooth, its wear resistance, toughness and penetration are not as good as the forged tooth, but it can provide lighter weight, better hardness and cheaper price.
Yongfeng has the bucket teeth, adapters, side cutters, cutting blades, bucket protectors and fasteners for a range of different earthmoving equipments and applications for sale, welcome to consult!
Excavator bucket teeth is the important part of excavator for construction machinery, like human teeth. Bucket teeth is always fitted with the adapter using a pin.Common bucket teeth in the market are served for excavator like: Caterpillar, komatsu, Hitachi, Daewoo, Esco, ect. As bucket teeth is worked in a hard environment, so the wear-resistance is quite important, it will directly affect the working life and performance of products. Currently, main production processes of excavator bucket teeth can be: casting and forging.Forging offers uniformity of composition and structure. With many closed die forgings made from one "heat" of steel, steel forgings have minimum variation in machinability and mechanical properties.Forging is the application of thermal and mechanical energy to steel bars, billets, and ingots to cause the material to change shape while in the solid state. This is a different process than casting, where metal is melted and poured into a mold in the liquid or molten state.requires a forge furnace or oven to heat the steel to sufficient temperature so that work hardening or strain hardening will not result from the deformation process. Metallurgical recrystallization and grain refinement result from the thermal cycle and the deformation process. This strengthens the resulting steel product, particularly in terms of impact toughness.Forged bucket teeth is the manufacturing process that putting pressure on the heated steel billet between the forging dies in high temperature, so that the material will full fill the forging dies, thus to achieve desired shape. In the forging process,the billet will be plastic deformed to obtain certain mechanical properties. Bucket teeth after forging processing can improve its organizational structure and guarantee a good mechanical performance, more wear-resisting, long service life. However, cast bucket teeth are made in the condition of high temperature molten metal and then injected in the casting molds, final cast bucket teeth are thus formed after cooling. By comparison,cast bucket teeth is more easy to products defects like air holes. And both the mechanical properties and wear resistant will be worse than that of forged bucket teeth,thus to affect the serving life of products. So we always suggest forging process for excavator bucket teeth.Currently, as the top manufacturer and exporter of forged bucket teeth in China, we are now exporting such forged replacements for both large brand excavator manufacturers and bucket teeth distributors all over the world. To improve the properties of forged bucket teeth, we always suggest our customer to select good wear resistance forging material like 42CrMo. And heat treatment will also help to improve the hardness of products.1.Both the strength and wear-resistance of forged bucket teeth is much better than cast ones. And with forging process, we will not need to worry about defects that may easily produce in casting process.2.Due to the different technology of forging and casting(see forging vs casting ), tooling cost of forged bucket teeth is higher than that of cast one. But as tooling cost is just one-time cost and the unit cost of forged bucket teeth is lower. So in total, forged bucket teeth is more cost-effective.3.Without doubt, we can improve the hardness of forged bucket teeth by heat treatment, but it does not mean the higher the hardness, the better the wear-resistance will be. According to our forging experience,our engineer suggests a hardness range 48-52HRC. Too high hardness will make products fragile and shorten its working life.
For more information, please visit bucket teeth suppliers.
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