Everything You Need To Know To Find The Best Post-Consumer Plastic Reuse

Author: Marina

Aug. 26, 2024

What are Post-Consumer Recycled (PCR) Plastics?

Both savvy shoppers and consumer packaged goods companies are placing more emphasis on sustainability, reducing waste, and using less energy. As a brand owner, your sustainability goals are more important now than ever, as consumers begin seeking out brands focused on the environment.  

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When it comes to packaging, it&#;s no surprise that brands are looking for eco-friendly packaging. While recyclable or compostable packaging are the two most common types of sustainable packaging, there is a third choice gaining traction on the shelf &#; post consumer recycled (PCR) packaging.

What are Post-Consumer Recycled (PCR) Plastics? 

Post-consumer recycled content, often referred to as PCR, is material that is made from the items that consumers recycle every day, like aluminum, cardboard boxes, paper, and plastic bottles. These materials are typically collected by local recycling programs and shipped to recycling facilities to be sorted into bales, based on the material. The bales are then purchased and melted (or ground) into small pellets and molded into new items. The new PCR plastic material can then be used for a variety of finished products, including packaging.

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How is PCR Packaging Different from Recyclable and Compostable Packaging?

Though PCR, recyclable, and compostable packaging are all sustainable packaging options, they each differ in the way that they are processed and what they can offer consumers. 

PCR packaging is manufactured with film that is made from recycled materials. In general, PCR packaging, such as post consumer recycled plastic, cannot be recycled again since it&#;s already made from recycled materials. This allows brands to fulfill their sustainability goals, without relying on the consumer to recycle or compost the package after use. 

A package is deemed recyclable when the materials can be processed and used again.  Once the package enters the recycling stream, it is broken down into raw materials and sold to manufacturers. One potential downside of recyclable packaging is that the benefits are dependent on the consumer actually recycling the package, and knowing where to recycle the package.

Lastly, compostable packaging is packaging that breaks down completely in a compost site and leaves no toxic residue. In order for a plastic to be called compostable, it must biodegrade, or break down into carbon dioxide, water, or biomass at the same rate as cellulose (paper).  One potential downside of compostable packaging is that not all consumers have access to industrial composting facilities. 

The Benefits of PCR Packaging 

While all eco-friendly packaging options are a step in the right direction for brands looking to be more sustainable, PCR packaging, in particular, has some benefits that are worth discussing. 

In general, PCR films are a great packaging option for brands looking for eco-friendly flexible packaging, and can be developed into stand up pouches, lay flat pouches, and rollstock. These films can be used in most industries including confection, coffee, baked goods, snacks, pharmaceuticals, herbal remedies, pet treats, and sports nutrition.

PCR packaging also matches the quality of regular flexible packaging. PCR film can offer the same level of protection, barrier performance, and strength as regular plastic film. You can rest assured knowing that PCR film will still block light, oxygen, and other gases from penetrating the package layer and getting into your product. 

Lastly, and quite possibly the most obvious benefit, is that using PCR material can help your company reduce its carbon footprint, lessen its impact on landfills, and meet its overall sustainability goals.

The best part? PCR packaging is a great option for brands who want to offer a sustainable solution for consumers, with no requirements or actions needed on the consumer end, unlike recyclable and compostable packaging. 

Finding a PCR Packaging Partner

As you examine your company&#;s sustainability goals, consider partnering with a PCR packaging manufacturing. At ePac, we offer PCR pouches, rollstock, and lay-flat pouches in varying percentages, for any of your project&#;s custom flexible packaging needs. Our PCR film is FDA-compliant for direct food contact and can accommodate high-impact, photo-quality graphics. It&#;s just one of our sustainable flexible packaging services that we deliver for our customers. Ready to get started, or want to learn more? Call us today or request a quote and see how using PCR can help you meet your sustainability goals. 

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Post Consumer Recycled Plastic (Ultimate Guide)

In today&#;s environmentally conscious world, businesses and consumers alike are making a concerted effort to reduce their environmental impact. One powerful way to achieve this goal is by embracing post-consumer recycled plastic (PCR) in packaging. In this comprehensive guide, we&#;ll explore what post-consumer recycled plastic is, how it can help you reduce your environmental footprint, its rising popularity, the manufacturing process, pros and cons, versatile applications, and how it differs from recyclable and compostable packaging. Discover the unique benefits of PCR packaging, the challenges in recycling post-consumer plastics, and why Bison Bag is your ideal partner for PCR packaging solutions.

What is Post-Consumer Recycled Plastic (PCR)?

Post-consumer recycled plastic, often abbreviated as PCR, is a sustainable material derived from plastic products that consumers have used and discarded. Unlike traditional plastic, which is made from virgin materials, PCR is produced by collecting, cleaning, and processing plastic items such as bottles, containers, and packaging that have completed their intended lifecycle. These materials are then transformed into new products, including flexible packaging, which is the focus of our discussion.

Reducing Environmental Impact with PCR Packaging

Embracing PCR packaging is a meaningful step towards reducing your environmental impact. Here&#;s why:

Resource Conservation: PCR reduces the demand for new plastic production, conserving valuable resources such as petroleum. This, in turn, reduces greenhouse gas emissions associated with the extraction and processing of raw materials.

Energy Efficiency: Creating PCR plastic typically requires less energy compared to manufacturing virgin plastic. This leads to lower carbon emissions and a smaller carbon footprint.

Waste Reduction: Utilizing post-consumer recycled plastic diverts plastic waste from landfills and the environment, helping to combat plastic pollution.

Circular Economy: PCR promotes a circular economy, where plastic materials are continuously recycled and reused, reducing the need for virgin plastic production.

Rising Popularity of PCR: A Choice for Savvy Shoppers and Corporations

In recent years, PCR packaging has gained popularity for several compelling reasons:

Consumer Demand: Savvy shoppers are increasingly seeking eco-friendly and sustainable products. Using PCR packaging demonstrates a commitment to sustainability that resonates with environmentally conscious consumers.

Corporate Responsibility: Major consumer packaged goods companies are recognizing the importance of sustainability in their brand image. Adopting PCR packaging aligns with corporate social responsibility goals and can attract environmentally aware consumers.

Regulatory Pressure: Governments worldwide are implementing stricter regulations on single-use plastics and encouraging the use of recycled materials. PCR packaging helps companies comply with these regulations.

How PCR Plastic is Made

The production of post-consumer recycled plastic involves several key steps:

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Collection: Plastic items such as bottles, containers, and packaging are collected from recycling programs, curbside bins, and other sources.

Sorting: These collected items are sorted based on plastic type and color to ensure a uniform material stream.

Cleaning: The sorted plastics are thoroughly cleaned to remove contaminants like labels, caps, and food residue.

Shredding: The cleaned plastic is then shredded into small pieces or flakes.

Melting and Reprocessing: The shredded plastic is melted and reprocessed into pellets or resin, which can be used to manufacture various products, including flexible packaging.

Diverse Applications of Post-Consumer Recycled Plastic

PCR plastic is incredibly versatile and can be used in various applications, including but not limited to:

Flexible Packaging: PCR is ideal for creating eco-friendly flexible packaging solutions, such as bags, pouches, and wrappers.

Bottles and Containers: PCR is commonly used in the production of bottles for beverages, cosmetics, and cleaning products, as well as containers for food and non-food items.

Textiles: Recycled plastic fibers derived from PCR are used to make sustainable textiles, including clothing, bags, and upholstery.

Construction Materials: PCR can be incorporated into building materials like composite decking, roofing tiles, and insulation.

PCR vs. Recyclable and Compostable Packaging

It&#;s important to distinguish between these different eco-friendly packaging options:

PCR Packaging: Made from post-consumer recycled plastic, PCR packaging reduces the demand for new plastic production and minimizes waste.

Recyclable Packaging: Recyclable packaging can be recycled after use but is often made from virgin materials. While it reduces waste, it does not directly promote the reuse of existing plastic.

Compostable Packaging: Compostable packaging is designed to break down into organic matter in specific composting conditions. While it&#;s a sustainable option, it requires specific disposal methods and may not be suitable for all products.

The Benefits of PCR Packaging

PCR packaging offers several unique benefits:

Sustainability: PCR supports a circular economy by reusing existing plastic materials.

Environmental Impact Reduction: It conserves resources, reduces energy consumption, and lowers carbon emissions.

Brand Image Enhancement: Demonstrates a commitment to sustainability, appealing to eco-conscious consumers.

Regulatory Compliance: Helps companies adhere to evolving environmental regulations.

Finding a PCR Packaging Partner: Why Choose Bison Bag

When it comes to PCR packaging solutions, choosing the right partner is crucial. Bison Bag, based in Lockport, NY, stands out as a top choice for several reasons:

Expertise: With years of experience in the packaging industry, Bison Bag has a deep understanding of PCR materials and their applications.

Quality Assurance: Bison Bag maintains stringent quality control standards to ensure that your PCR packaging meets the highest quality and safety standards.

Sustainability Commitment: Bison Bag is dedicated to sustainability, offering a range of PCR packaging options to help your business reduce its environmental footprint.

Customization: Bison Bag can tailor PCR packaging solutions to meet your specific needs, whether it&#;s for food, retail, or industrial applications.

Innovation: The company stays at the forefront of packaging technology, providing innovative solutions that align with your sustainability goals.

The company is the world’s best Is PCR Plastic Recyclable supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

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