Choosing the Right Chip Conveyor Repair Service &#; All You Need to Know

In industrial environments, manufacturing and machining operations often produce waste in the form of scraps, shavings, and chips. A chip conveyor moves this dry or wet material away from production, keeping the workspace clean, workers safe, and drains or piping from clogging.

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When your production line is down due to a chip conveyor issue, it can cost your company dearly in terms of lost production time and revenue. Choosing the right repair service is vital for getting your conveyor running again as quickly as possible.

Types of Chip Conveyors

There are many chip conveyor varieties, and the ideal service provider will have extensive experience working with multiple types. Common conveyors include:

Hinge Belt Chip Conveyor

Prized for their versatility and dependability, these affordable chip conveyors are the most common variety. They&#;re ideal for turning machines and aluminum, ferrous, or mixed stringy and coarse materials, as well as plastic production if there aren&#;t any fine chips.

Magnetic Chip Conveyor

Magnetic conveyors work well in industries like cast iron machining that regularly handle broken pieces of iron. The magnets hold ferrous material on the conveyor track, enabling a flow of cutting fluids from the baffle pool underneath.

Filtering Chip Conveyor

These conveyors filter coolant and recycle it into the machine tool. Available in multiple subcategories, their designs may only handle fine chips or coarse and stringy waste as well.

Scraper Conveyor

The scraper conveyor is aptly named, with a belt that scrapes and draws swarf and fine chips up the inclined conveyor and carries them to the discharge end.

Mobile

This portable conveyor facilitates chip lifting into barrels and hopper-high vessels in an ergonomic manner, reducing cleaning operations and worker back strain either for multiple machines or one producing large chip amounts.

Auger System

Installable on a machine tool or its foundation, this system is appropriate for applications with space restrictions.

Push-Pull Bar System

This system mounts either below or overtop the floor and is useful in moving enormous amounts of swarf.

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Criteria to Consider in Chip Conveyors

To get the most out of your equipment, some of the key considerations when selecting a chip conveyor include:

• What are your customization needs for the conveyor and its installation?
• Will the conveyor be transporting mixed materials or one type only?
• Will the chips be coarse, fine, stringy, or a mix?
• What will the actual material dimensions and configurations be?
• Are there any special requirements for the machine tool associated with the conveyor?

Benefits of a Reliable Chip Conveyor

A dependable chip conveyor can be a key part of your operation because of its versatility. There are conveyor types designed to work in diverse industries, with the capability to handle materials of different sizes, weights, and types. You can set them up in virtually any setting given their small size. Also, these conveyors are well suited to automation, and their capacity for customization ensures they&#;ll fulfill the specific needs of your operation.

What to Consider When Choosing a Chip Conveyor Repair Service

Even the most dependable chip conveyors will experience varied wear and tear based on their application and the type and size of material they transport. A reputable repair service provider will offer you:

• Range of conveyor expertise. Given the varying kinds of chip conveyors, find a service provider that&#;s experienced in working on a wide array of conveying systems.
• Customization capabilities. It&#;s helpful to partner with a company that has customization know-how in case you decide to make any alterations to your chip conveyor equipment or interface.
• Support services. Make sure that the company&#;s service offerings fit your needs. In addition to customization, you might consider if they offer emergency services, a full inventory including obsolete parts for older equipment, reverse engineering capabilities, etc.

Chip Conveyor Repair Services by Rubin Engineering

When a chip conveyor breaks down, production stops until you can schedule a repair company to fix the issue. You can limit downtime, saving on both emergency repair costs and lost revenue, by proactively refurbishing chip conveyors with Rubin Engineering & Sales LLC. Our preventative maintenance and repair solutions are a fraction of the price of a new conveyor. We offer:

• Expert repairs and refurbishments with onsite service and no-charge evaluations
• Reverse engineering
• An extensive inventory of replacement chip conveyor parts, including obsolete and out-of-production components
• Emergency repairs and part shipping
• Short lead times

With Rubin Engineering & Sales, you can circumvent supply chain issues as we make quick turnaround times a priority, work under the most stringent deadlines, and use all OEM components.

Keep Your Conveyors Running With Rubin Engineering & Sales

Over the past 30 years, Rubin Engineering & Sales has built a reputation for rapid turn times on even the most difficult machine tool repairs. We have the experience to fix and service virtually any machine tool, regardless of the chip conveyor manufacturer, age, or design. Contact us today for more information about our comprehensive maintenance and repair services, or request a quote to get started.

ELK GROVE VILLAGE, IL, February 27, - 

In the machining industry, precision and efficiency are key. Chip conveyors play an essential role in this environment, quietly ensuring machine tools stay clean and operational. Choosing the right size of chip conveyor is more than a minor detail; it's a critical decision for machine tool operation. 

Understanding Chip Volume

The volume of chips produced during machining operations can vary widely, depending on the type of operation and the material being processed. High-volume operations, such as large-scale milling or turning, generate a lot of chips that need to be efficiently removed to prevent machine downtime or damage.

Proper sizing of a chip conveyor for your application is crucial. A conveyor that's too small can quickly become overwhelmed, leading to clogs and stoppages. Alternatively, an oversized conveyor may be an unnecessary cost and take up valuable floor space. The goal is to match the conveyor's capacity with your machine tool's chip output, ensuring a smooth and continuous removal process.

Material Properties Matter

The type of material being machined plays a significant role in selecting the right chip conveyor. Hard, abrasive materials like titanium and Inconel produce chips that can be challenging to manage. These materials require conveyors designed to withstand the abrasive nature of chips without excessive wear. Additionally, the shape of the chips can influence conveyor selection. For example, long, stringy chips from turning operations pose a different challenge than the fine chips produced by milling. Understanding the characteristics of the materials you work with will guide you in choosing a conveyor system that can handle the specific challenges they present.

Application: Machining Type Matters

The machining application&#;whether turning, milling, drilling, or boring&#;also influences the most appropriate chip conveyor choice. Each process generates chips in different shapes, sizes, and volumes, necessitating a tailored approach to chip management. For instance,

• Turning operations often produce long, stringy chips that can wrap around components and cause jams. Conveyors with specific features to handle these types of chips, such as those with a high torque motor or specialized chip breakers, are ideal.
• Milling and drilling operations typically generate smaller, more granular chips that can be easier to convey. However, they may require finer filtration to prevent small particles from recirculating.
• Boring operations, depending on depth and diameter, can produce a mix of chip types. This necessitates a versatile conveyor system capable of handling both fine and coarse debris.

The Right Conveyor for the Job

Selecting the right chip conveyor involves more than just matching specifications; it's about understanding the unique needs of your machining operations. Here are some tips to ensure you make the right choice:

• Assess Your Needs: Consider the volume of chips produced, the types of materials you're machining, and the specific applications involved. This assessment will help narrow down the type of conveyor system best suited to your operations.
• Consult with Experts: Manufacturers like Shibaura Machine have extensive experience in matching chip conveyors to specific machining environments. Leverage their expertise to ensure you get a system that fits your needs.
• Consider Future Needs: While it's critical to address current requirements, think about future applications as well. Choosing a versatile conveyor system can save you from upgrading sooner than expected.

Maximize Your Machining Performance

Proper sizing and selection of chip conveyors are essential to machine tool efficiency and longevity. By considering the volume of chips produced, the material properties, and the specific machining applications, you can ensure that your conveyor system enhances your operations.

Shibaura Machine's Machine Tool team is dedicated to providing solutions that meet these needs, ensuring your machining processes run smoothly and efficiently. Remember, the right chip conveyor is not just an accessory; it's an integral part of your machining ecosystem.