Aug. 13, 2024
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Cement mortar is widely used in construction to bond bricks and concrete. While traditional cement mortar has many positive properties, it can be improved by adding chemicals called polymer additives.
This article discusses the role and advantages of polymer additives in improving the properties of cement mortar. The article discusses the different types of these additives, their mechanisms of action, and their effect on mortar properties such as viscosity, workability, bearing capacity, and durability.
Advantages of polymer additives: types of additives
There are many types of polymer additives, each with its own unique properties. The most common types include:
1. Latex:
Natural Latex: Extracted from rubber trees, used to improve viscosity and workability, and has water-resistant properties.
Synthetic latex: Made from chemicals, used to improve viscosity and workability, and has chemical-resistant properties.
2. Dissolved polymers:
Polyethylene glycol: Used to improve viscosity and workability, and has water-repellent properties.
Polyacrylamide: Used to improve tensile and crack resistance, and has chemical resistant properties.
3. Fiber:
Fiberglass: Used to improve tensile and crack resistance, and has heat-resistant properties.
Carbon Fiber: Used to improve tensile and crack resistance, and has heat and chemical resistant properties.
4. Other types:
Plasticizers: Used to improve viscosity and workability, and make mortar more flexible.
Thickeners: They are used to increase the viscosity of mortar and make it more resistant to sagging.
Hardening retarders: They are used to delay the hardening time of mortar and make it easier to work with.
Advantages of polymer additives: Mechanisms of action of additives
Polymer additives work through different mechanisms, depending on their type. Common mechanisms of action include:
Dispersion: Additives disperse cement particles, improving viscosity and workability.
Bonding: Additives bond to cement particles, resulting in improved bearing capacity and durability.
Reinforcement: Additives strengthen the mortar, resulting in improved tensile and cracking resistance.
Advantages of polymer additives: Effect of additives on mortar properties
Polymer additives can affect the properties of cement mortar in several ways, including:
Viscosity: Additives increase the viscosity of the mortar, making it easier to apply and less likely to sag.
Workability: Additives improve the workability of mortar, making it easier to mix and finish.
Durability: Additives enhance the mortar's durability, making it more resistant to abrasion and cracking.
Durability: Additives extend the life of the mortar, making it more resistant to weathering.
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Conclusion:
The advantages of polymer additives can significantly improve the properties of cement mortar. These improvements can increase construction efficiency and improve construction quality.
Please be sure to choose the right additives for your project to take advantage of the benefits of polymer additives. There are many different types of these additives available, each with its own unique properties. Consult a building expert for help choosing the right additions.
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When it comes to building materials, mortar has to be mentioned. Mortar is vital in bonding bricks, stones and other masonry units together. The two most commonly used mortars are plaster mortar and cement mortar. These two types of mortars are suitable for applications in different scenarios and each has its advantages and disadvantages.
Advantages of plaster mortar
One-step construction
Plaster mortar has excellent construction properties. Plaster mortar has a smooth and delicate consistency that is easy to apply and mold. Plaster mortar is commonly used for many complex masonry projects, especially in some restoration projects, where it is easier to match to what is being restored.
More flexible masonry
Plaster mortar is flexible and can accommodate minor movement and settlement without compromising structural integrity. Dont worry if minor cracks occur, the mortar can heal itself over time.
Easy and flexible to handle
Plaster mortar is very convenient to operate, after adding water and mixing evenly on site, it can be directly carried out, the operation is relatively convenient, and consumes less labor and materials. After construction, there is no need to cover the white specially, it can play a good decorative effect.
Good air permeability
Plaster mortar has good air permeability and can keep the room dry. The porous nature of plaster mortar allows moisture to evaporate from the walls and prevents moisture buildup. Plaster mortar is able to form tiny honeycomb-breathing holes during the hardening process, which can automatically absorb moisture when the indoor environment is humid.
Disadvantages of plaster mortar
Slow setting time
Plaster mortar has a slower setting time than cement mortar. Plaster mortar requires a longer curing time, which extends the whole construction time. If there is a tight schedule or bad weather, it may delay the project.
Poor compressive strength
The compressive strength of plaster mortar is lower than cement mortar. It may not be the best choice if we need to build a building structure with high load-bearing capacity.
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Advantages of cement mortar
High compressive strength
The high compressive strength of cement mortar makes it a preferred material for load-bearing structures and foundations as it also offers better durability and weathering resistance.
Fast setting time
Cement mortar has a faster setting time than plaster mortar. This allows for faster construction schedules and is suitable for projects with short or imminent deadlines. It can also be adapted to different weather and is less affected by temperature fluctuations and humidity levels.
Good bonding properties
Cement mortar has excellent bonding capabilities, ensuring a strong and stable bond between masonry units. The integrity of the bond directly affects the overall stability of the building, making cement mortar the preferred choice for structural applications.
Disadvantages of cementitious mortars
Lack of flexibility
Cement mortar lacks flexibility compared to plaster mortar. Cement mortar is more prone to cracking and signs of damage due to structural movement. Over time, the structure may become damaged, resulting in high repair costs.
Less breathable
Cement mortar is less breathable than plaster mortar. Since cement mortar has fewer pores, it can accumulate moisture inside the walls, which can lead to mold growth if proper ventilation is not provided.
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