Wire mesh is extremely versatile in its uses and can be manufactured to accommodate many different applications. Depending on your use, finding the right woven metal mesh or welded wire mesh for your project can be crucial. Check out this guide for tips on buying the best wire mesh the industry has to offer. Keep in mind, quality really does matter when it comes to working with wire mesh materials.
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Find Your Mesh Specification
Wire cloth fabrication can be molded to fit a variety of specifications. Knowing some specifics of the application you&#;re using it for can be very helpful in making sure you get the right mesh for your project. One of the largest deciding factors is the need for strength and durability in its application. For instance, if you are looking to invest in woven metal mesh to assist in allergy-proofing your home, a single-layer of wire cloth over windows will cleanse the air while ensuring proper airflow.
In addition to choosing between a single layer of wire mesh or multiple layers, you must also consider the size and shape you are working with. For instance, when working to create a filter product through wire cloth fabrication, choosing a very fine wire will allow for the optimal level of filtration to be achieved.
Understanding the mesh count, wire diameter and opening needed for your application is an important first step in making sure you find the wire mesh to fit your project. Additional tools can be used to help you find the right fit. For example, Lawrence Sintered Metals has a free wire mesh calculator that can help you determine what specifications you may need.
Choose Your Weave Type and Pattern
Once you have the basic specifications of the mesh you need, it may also prove beneficial to decide on your weave type and pattern. One of the main considerations in selecting a wire mesh is whether to select a woven or welded pattern. Woven mesh is more common overall because not all wires are suitable for welding.
Woven wire mesh&#;also sometimes referred to as woven wire cloth&#;is created by weaving wire strands in an over-under or under-over method to form different patterns with varying specifications. Some of the most common weave patterns for woven wire mesh are plain/square weave, rectangular weave, plain Dutch weave, twilled Dutch weave, and intercrimp weave. The weave pattern of mesh significantly influences what it can be used for. For example, plain square weaves are ideal for use in general-purpose applications, while Dutch weaves are more appropriate for use in air and liquid filtering applications.
Welded wire mesh is a sheet of metal wires arranged into a stable grid pattern, then welded at the intersections for durability. Welded wire mesh is cost-effective and highly customizable, with options for a range of materials, thicknesses, and grid patterns. Stainless steel is oftentimes the material used to create welded wire mesh, as it offers the highest performance, valued both for its strength and corrosion resistance. Applications that may call for stainless steel mesh for either functional or aesthetic purposes include filters for chemical and oil processing, air filtration, food service and medical filters and guards, and building facades.
Think About Your Application&#;s Conditions
When chosen correctly, wire mesh offers the strength and flexibility needed for its given application. It is important to select a material capable of withstanding the operating and environmental conditions. For example, in applications involving corrosive materials, stainless steel is a viable option. In general, stainless steel is one of the most&#;if not the most&#;commonly employed construction materials for wire mesh products. Typical alloys used include Type 304, 316, and 316L.
Do the Necessary Research
Just as you would with any other project, doing the research before you start is imperative. We encourage all users of wire mesh, especially those new to the industry, to familiarize themselves with the products, their terminology, and users. In addition, know where you can save money in the process. For example, to receive the best SQFT price, purchase a full roll of material. Standard rolls measure 100 feet in length, and when purchasing in this quantity, there is no extra labor cost and no cut to size waste.
Lawrence Sintered Metals Offers High Quality, Affordable Wire Mesh
Once you have all of your specifications laid out, all you need to do is find a wire mesh products provider. Lawrence Sintered Metals offers a variety of wire mesh products in woven and welded form, in different alloys including plain steel, stainless steel and galvanized steel, aluminum, copper, bronze, brass, Monel, Alloy 20, and many more.
At Lawrence Sintered Metals you can also send in your drawings, designs or descriptions to receive a quote. Contact Lawrence Sintered Metals today for more information on how to plan and purchase the highest quality, affordable wire mesh for your needs.
Woven wire mesh is arguably one of the most versatile materials in the world, as it can be formed to accommodate almost any filtration or design application. With other materials, such as wedge wire, on the market, woven wire mesh stands out as it balances performance with cost-savings.
But as no one operation is the same, buying customized wire mesh screens and filters proves to be ideal in most cases. With that, it is important that you know what to expect when building a customized wire mesh part so optimal results are achieved.
Having gained over 150 years of woven wire mesh experience, W.S. Tyler is here to ensure you put the ideal solution for your process in place.
That said, this article will help you better understand:
- What the buying process looks like for customized mesh
- Important quoting information
- What is needed to build the best possible solution
Building the Perfect Mesh Specification
There are several specifications that must be methodically determined while designing the ideal custom mesh screen/filter. Of these specifications layer configuration, size and shape, and mesh count can be the hardest to determine.
Single- vs. Multi-Layer
There are several reasons why a multilayer configuration would be best for your operation. Of these reasons, the biggest deciding factor would be the need for strength and durability.
Let&#;s say you are filtering a substance or screening a material that has various particle sizes. If you were to simply use a single layer of fine mesh, odds are it wouldn't hold up as the larger particles would compromise the integrity of the mesh in a short period of time.
To combat this, you would take the fine mesh needed to deliver the filtering capabilities and sandwich it between layers of stronger, more coarse mesh. Doing so will prevent the larger particles from damaging the finer filter layer.
That said, if you are filtering non-abrasive material or seeking to obtain the filter cake, a single-layer configuration will best suit your needs.
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Size and Shape
When working with woven wire mesh, in particular, the sky's the limit when it comes to the ways it can be formed to accommodate your operation. That said, there are a few aspects to the forming process that simply can&#;t be done.
When forming deep drawn funnel screens for low-pressure die casting, for example, there is a ratio, based on the screen&#;s diameter, that limits the depth in which the screen can be drawn. This ratio essentially limits the depth measurement from exceeding the measurement of the diameter of the screen.
Putting this into perspective, if you require a screen that is one inch in diameter, it would be impossible to draw the part out to a measurement of 5 inches.
Mesh Opening Size
The mesh opening size that best suits your operation ultimately depends on the particles you are working with.
If you are screening large pieces of aggregate you will want to use larger mesh openings as they will allow the large particles to pass while also accommodating the wire diameter needed to create a durable screen. On the other hand, if you are filtering out sand from raw oil, a finer mesh count will be needed as these particles can prove to be small.
With that, the mesh count of the screen may be limited based on the type of woven wire cloth. Square mesh has a mesh count range of 4 mesh down to 230 mesh whereas filter cloth has a mesh count range of 4 microns to 302 microns.
To learn more about how mesh count and micron rating compare, read the following article:
Important Information for Wire Mesh Inquiries
When trying to identify the wire mesh needs of a customer, there is a &#;Good, Better, Best&#; scale that is used. With that, there are three primary mesh elements that dictate how effective the mesh supplier is at helping you establish the perfect mesh solution:
- Wire Diameter: Refers to the width of the wires in the mesh
- Opening Size: Refers to the space in between the wires in the mesh
- Mesh Count: Refers to the number of wires in the mesh
If you provide one of these elements, you are representing the good category of the scale. If two elements are provided, that would be better. And, naturally, if someone has all three, that is best.
As an example, let&#;s say the mesh supplier receives the following : &#;Sam, can I get pricing on 200 feet of 50-micron cloth?&#;
As you can see, this is only referring to the opening size. With this information, a recommendation can be given, however, the exact needs of the inquirer are still unknown.
Now, if the included the following information: &#;60x60 Mesh with .&#; Wire&#;, the supplier would be able to tell the exact mesh count as well as the wire diameter.
With these two elements, the opening size can then be determined. That said, any two elements can help determine what the third will be.
Of course, providing all three elements will yield the best results.
What Does the Buying Process Look Like?
Regardless of the needs of your wire mesh part, the buying process starts with reaching out to the mesh supplier with an overview of the mesh to see if it can be produced. Typically, you will be asked to submit some sort of drawing or blueprint with the mesh specifications so an engineer can review them.
Read the article below for an in-depth breakdown of what you should expect when submitting a wire mesh drawing:
If neither a blueprint or drawing is available, our team of experts can work with you to determine which specifications will work best for your needs.
Once the engineer confirms that the desired mesh specification can be produced, you will receive a quote reflecting the cost of the materials needed to produce the mesh. With that, it is important that you know the different elements of the desired mesh specification.
This includes:
Once you receive the quote, the final step would be to accept it and submit a purchase order. Taking all this into consideration, the biggest obstacle you will face during the buying process is if the mesh can be produced.
Gain Virtual Insight Into How Your Woven Wire Mesh Solution Will Perform
Customized wire mesh solutions provide a level of performance and cost-savings that is not seen in any other material. From filtering out damaging contaminants to extracting a filter cake, the uses of custom wire mesh are virtually limitless.
Regardless of the application, the buying process will always begin with reaching out to our team of experts. But before you make the investment, wouldn't you want to have a better idea of how your wire mesh solution will perform?
Here at W.S. Tyler, we take pride in providing customers with the guidance needed to select the right solution for their needs, even if it means ruling out wire mesh as a feasible solution.
For more information on how virtual mesh design can be used to demonstrate how a given mesh specification will perform when introduced to your process, read the article below:
For more Wire Mesh For Saleinformation, please contact us. We will provide professional answers.
- What Is Virtual Mesh Design? (Definition and Expectations)
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