News - What Are DIN Fittings? A Comprehensive Guide

Author: Fabricio

Jan. 06, 2025

Agriculture

News - What Are DIN Fittings? A Comprehensive Guide

DIN (Deutsches Institut fur Normung) fittings are an integral component of hydraulic systems, providing secure and leak-free connections between hoses, tubes, and pipes. In this comprehensive guide on DIN fittings we will examine what they are, their purpose, how they function, and why they&#;re crucial. Whether you are new to hydraulics or looking to broaden your knowledge base &#; this guide has everything you need!

If you want to learn more, please visit our website HT-HYDRAULICS.

 

What Are DIN Fittings?

 

DIN, or German Industrial Standard fittings, are hydraulic fittings designed to connect hoses, tubes and pipes in hydraulic systems securely without leakage &#; essential in high-pressure applications. DIN fittings consist of three components &#; fitting body with tapered thread, nut with straight thread that matches up perfectly with the sleeve thread pattern, and sleeve with tapered thread pattern that matches up perfectly with its body thread.

 

How Do DIN Fittings Work?

 

DIN fittings work by compressing a soft metal sleeve around a hose or tube, creating a seal resistant to high pressure and vibration. The nut secured onto the fitting body then tightens down tightly ensuring a leak-free connection that&#;s ideal for high pressure applications. They&#;re easy to install or uninstall as well, making DIN fittings popular choices within hydraulic industry applications.

 

Types of DIN Fittings:

There are various kinds of DIN fittings, such as:

&#; DIN fittings use a cutting ring to compress onto the tube during assembly. With a 24° cone seat, they offer a secure connection against high pressures and vibration. These fittings are commonly used with metric-sized steel tubing.

&#; DIN fittings have a 24° cone seat like DIN fittings, but with an added O-ring seal. This combination ensures a leak-free connection in hydraulic systems. The O-ring provides a tight seal, resisting leakage under high pressure and keeping out external contaminants.

&#; DIN is a standard for metric tube fittings in hydraulic systems. They connect metric-sized tubes to pumps, valves, and cylinders. These fittings have a 24° cone and are used in high-pressure applications.

Advantages of DIN Fittings:

&#; High-pressure resistance

&#; Secure and leak-free connection

&#; Easy to install and remove

&#; Durable and long-lasting

&#; Can be used in various applications

Disadvantages of DIN Fittings:

&#; More expensive than other types of fittings

&#; Require special tools for installation

 

How to Install DIN Fittings?

 

Installing DIN fittings requires some specialized tools, but it&#;s a relatively straightforward process. Here&#;s how to install DIN fittings:

&#; Cut the hose or tube to the desired length.

&#; Slide the nut and sleeve onto the hose or tube.

&#; Insert the hose or tube into the fitting body.

&#; Tighten the nut onto the fitting body using a wrench or specialized tool.

&#; Check for leaks and adjust the fitting as needed.

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Applications and Industries

 

DIN fittings are widely utilized across numerous industries due to their adaptability and reliability. Here, we explore their applications within various fields.

&#; Automotive Industry: Widely utilized within applications related to brake and fuel systems. Their secure yet leak-free connection makes DIN fittings ideal for this use case.

&#; Aerospace Industry: This type of fittings have long been utilized in hydraulic and fuel systems, providing flexibility during high pressure or vibration environments while being resistant to corrosion.

&#; Marine Industry: Widely utilized for hydraulic and fuel systems. Their corrosion-resistant qualities make them an excellent choice in this environment, while being easily installed or removed.

&#; Construction Industry: Widely used for heavy machinery due to their high pressure tolerance and ease of installation/removal.

&#; Food Industry: Used extensively in food processing and packaging equipment due to suitability for direct food contact and easy cleanup.

 

Conclusion

 

DIN fittings are a key part of hydraulic systems, providing secure and leak-free connections that make high-pressure applications possible. DIN fittings are simple to install or remove from their connections, making them popular choices in the hydraulic industry. Working with hydraulic systems requires understanding what DIN fittings are, their purpose and importance &#; this comprehensive guide should give you more of an understanding about DIN fittings and their role within your hydraulic system.

Post time: May-26-

4 Common Types of DIN Pneumatic and Hydraulic Fittings

In this post, we will talk about four different types of DIN Hydraulic Fittings including DIN 24° cone, DIN fittings, metric standpipe fittings & banjo fittings. 

DIN Metric and BSPP (British Standard Parallel Pipe) are the most common thread styles in Europe.  DIN-type tube fittings conform to the requirements of ISO -1, DIN , and DIN EN standards. This ensures the interchangeability with leading brands of fittings.

 

 

1. DIN 24° Cone

Both male and female of a metric DIN 24° cone fitting have straight metric threads.  The tube OD is mated with a 24° seat recessed counter bore of the male fitting.  The female mating component can be:

  • A metric DIN female tube fitting
  • Metric tube with a cutting ring and nut
  • 24-degree cone with an O-Ring either welded or end formed on the metric tube.

The seat angle should be measured from the DIN hydraulic fitting centerline using a 12° gauge.   The sealing of the two components is between the 24° seat in the male end and the corresponding female end. 

2. DIN Pressure Series

It is important to note that DIN fittings are offered in 3 different pressure series &#; LL for Extra Light used in low-pressure applications, L for Light used medium pressure applications and S for Heavy used high-pressure applications.  They are identified by measuring the thread size and pitch as well as tube OD.

3. Metric Standpipe Fittings

A Metric Standpipe fitting is made of three preassembled pieces:

  • Bite Sleeve
  • Nut
  • Standpipe

Adjustable standpipe fittings facilitate the connection of a metric tube with a 24° conical bore.  Tightening the nut onto a DIN male connection compresses the bite sleeve onto the tube of the standpipe, which makes the seal.

4. Banjo Fittings

Metric and BSPP (British Standard Parallel Pipe) Banjo fittings have two components; a perforated hollow bolt and a spherical union for fluid transfer.  They are primarily used in medium to high-pressure applications (up to 800 bar/11,600 psi).

The main benefit of a banjo fitting is they do not have to rotate relative to the fitting connection so the hose does not twist when screwing the fitting into place.  It also allows the pipe exit direction to be adjusted relative to the fitting, allowing the bolt to be tightened independently.

Banjo fittings are used in many applications, especially in the automotive and mobile equipment markets, such as:

  • Brake caliper connectors
  • Fuel dosing for SCR systems (Selective Catalytic Reduction systems)
  • Fuel filter connectors
  • Hydraulic clutch systems
  • Power steering fluid lines
  • Turbo charger oil feed lines
  • Variable valve timing systems

If you'd like to learn more about DIN standards, applications & specs, click here or below to download our latest whitepaper that includes comprehensive information about DIN Fittings!

If you're interested in our line of DIN Fittings, click here to download our catalog.

You can also view our product collection on our website by clicking here. 

 

Contact us to discuss your requirements of Hose Fittings for Construction Machinery manufacturer. Our experienced sales team can help you identify the options that best suit your needs.

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