Weld Positioners

Beneficial Features of Welding Positioner

Woodward Fab’s welding positioners are well-regarded in numerous industries for their beneficial features, which include:

1. Increased Productivity: This device significantly reduces the movement required by the welder, thereby decreasing fatigue and increasing overall productivity.
2. High-quality Weld: By eliminating the need for overhead or vertical runs, it ensures consistent, high-quality welds.
3. Easy Positioning: It allows for the effortless alignment of oddly shaped or intricate workpieces for optimal downhand welding.
4. Amazing Flexibility: Maximum flexibility is provided in job handling.
5. Reduced Labor Cost: The increased production capability with fewer workers results in significant labor cost savings.
6. Reduced Defects & Enhanced Quality: Even unskilled operators can easily use the device, improving weld quality and minimizing defects and rejections.
7. Great Adaptability: These devices are highly adaptable for both manual and automatic welding operations.
8. Available in Different Capacities: Welding positioners come in various capacities, such as 500 pounds, 800 pounds, and 1200 pounds.

How Does a Welding Positioner Work?

A welding positioner features a circular, rigid frame that secures the workpiece and rotates it as needed. Some models are equipped with large motors to handle heavier workpieces. After setting the rotation, the operator can continue with welding without repositioning themselves. We offer both automatic and manual welding positioners. Automatic models generally provide faster speeds compared to manual ones.

Features of Welding Positioners for Sale Offered by Woodward Fab

Our diverse range of welding positioners are popular among DIY enthusiasts and professional welders due to features such as:

• Automatic welding positioners available in 1200-pound, 500-pound, and 800-pound capacities.
• Extra rigid welded frames and cast iron tables enhance performance in demanding environments.
• Easy tilt capability with sealed gearboxes and foot pedal controls.
• Manual models feature hand wheels for manual rotation.
• Worktables that rotate the workpiece 360 degrees with fine adjustment stops.
• Tables that can be locked manually for secure operation.

Essential Tips for Using Welding Positioners

Though simple to operate, weld positioners require careful handling. Here are some vital tips:

• Always wear personal protective equipment (PPE), including safety gloves, goggles, and covered footwear before starting.
• Avoid loose clothing to prevent entanglement with the equipment.
• Install the positioner on a flat and even surface for optimal performance.
• Select positioners that meet your application requirements by carefully reading specifications.
• Ensure a grounded electric current for safe operation.

Benefits of Weld Positioners

Welding positioners are indispensable in metalworking and automotive workshops for varied reasons:

• They reduce human effort by effectively rotating workpieces for welding.
• Eliminate the need for extensive flat spaces.
• Ensure accurate welding through precision.
• Effectively weld large metal pieces thanks to their various sizes.
• Increase welding speed, resulting in faster product delivery and time savings.

Applications of Weld Positioners

Weld positioners are versatile tools used across various industries for tasks such as:

• Welding shafts
• Welding wheels
• Handling rotating workpieces with significant offset loads
• Rotary positioning
• Rotating parts for assembly

At Woodward Fab, we are committed to providing the highest quality welding equipment for your metalworking needs. Combining engineering best practices and industry trends, our welding positioners assure you of the best investment value. We also offer positioners with robust motors to handle large, heavy metal pieces effectively. Feel free to contact us if you have any questions or wish to learn more about our products. We are here to help.

Reduce Costs and Boost Productivity with TIG Welders

10 Ways to Reduce Costs and Boost Productivity with TIG Welders

TIG welding is an economical manufacturing process. However, various factors can impact its cost-effectiveness and productivity, ranging from operational efficiency to the use of consumables.

In this article, we'll explore 10 strategies to significantly cut welding costs and enhance project productivity.

1. Avoid Overwelding with TIG Welders

Overwelding occurs when a weld is larger than necessary, commonly due to inexperience. It results in wasted resources such as arc time, labor, shielding gas, and filler metal. For instance, a 1/4" overweld instead of a 3/16" weld can lead to a 78% increase in weld metal deposition and arc-on time. Therefore, adhere to design specifications, use a fillet weld gauge, and avoid excessive reinforcements on groove joints to save time and resources.

2. Employ Weld Automation

Weld automation involves using equipment to automate all or part of the welding process. Unlike human operators, machines do not fatigue and are less prone to errors. Automation can include the use of weld positioners, manipulators, and turning rolls, or fully robotic welding setups. Automation enhances safety, speed, consistency, and cost-effectiveness, reducing the need for human workers.

3. Use the Right Welding Process

Selecting the appropriate welding process is crucial for productivity and resource management. For example, TIG welding is more precise but requires skill, making it ideal for projects where weld aesthetics are vital. Avoid using high-deposition processes like submerged arc welding (SAW) for tasks that require less deposition. This careful selection prevents unnecessary resource consumption and production rejects.

4. Handle and Arrange Materials Properly

Proper handling of materials is essential for efficient welding. Misplaced tools and scattered weldment pieces waste valuable time. Ensure all necessary consumables, accessories, and workpieces are sorted and accessible to the welder before starting the process. For more Light Duty Positioner information, please contact us for professional support.

Related links:
Plasma Welding: Everything You Need to Know | HARtech
What is a good size for a welding table? - Welding Equipment

5. Properly Maintain All Welding Equipment

Proper maintenance is crucial for reducing costs and enhancing productivity. Faulty equipment can lead to resource wastage and downtime. Regular preventive maintenance ensures equipment operates efficiently, producing high-quality welds and minimizing rejects and reworks.

6. Prepare Joints and Gaps Properly with TIG Welders

Adequately preparing joints is vital for successful welding. Start by cleaning the base material to prevent contaminants. Ensure proper fit-ups to avoid issues like distortion and overwelding, which can compromise weld strength and increase resource consumption.

7. Control the Use of Consumables

Consumables like shielding gas, filler metals, and anti-spatter compounds play a significant role in welding costs. Use them judiciously and regularly check gas delivery systems to reduce leakage and unnecessary usage. Utilizing surge guards and turbines can also manage pressure effectively.

8. Boost Efficiency

Ensuring operational efficiency is key to reducing labor costs and enhancing productivity. Evaluate time-dependent activities such as metal preparation, joint setup, and spacer grinding for opportunities to streamline processes. Technologies like cable length compensation and Auto-Line further contribute to efficient operations.

9. Minimize Rejects and Reworks

Rejects and reworks waste 100% of the resources used in producing them. Enhance skill and efficiency to eliminate these losses, ensuring cost savings and optimal resource use.

10. Prioritize Welding Safety

While not directly contributing to costs, workplace safety is paramount. Accidents negatively impact productivity and efficiency. Adhere to safety guidelines and provide high-quality safety gear to maintain a safe work environment, ultimately preventing costly injuries and downtime.

For more information on Light Duty Welding Positioner, feel free to contact us.